Mandibular Distractor Swivel Joint for Clamp Binding

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Solution Overview

Problem

Traditional mandibular osteodistraction systems face issues with rigid coupling of clamps to the distraction rod, leading to buckling or binding due to changes in the angles of bone fixtures, which can hinder the distraction process and cause discomfort.

Innovation Solution

A mandibular distraction system featuring a swivel joint and dampening mechanism that allows the clamp to rotate relative to the distraction rod, controlling rotational movement and compensating for changes in bone fixture positions while applying distractive forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If clamps are rigidly coupled to the distraction rod, then the structure is simple and stable, but buckling or binding occurs due to angle changes in bone fixtures

Engineering Contradiction:
Improvestability of clamp connectionVSAvoidbuckling or binding of brace components
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The clamp is transformed from a rigid fixed connection to a dynamic rotational connection through the swivel joint mechanism. The swivel joint includes a first clamp body, a second clamp body, and a swivel mechanism that allows relative rotation between them, enabling the clamp to adapt to angle changes in bone fixtures during distraction while maintaining stable connection.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If the clamp is fixed relative to the distraction rod, then manufacturing is simpler, but it cannot compensate for changes in bone fixture positions

Engineering Contradiction:
Improvesimplicity of clamp assemblyVSAvoidcompensation for bone fixture position changes
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The swivel joint mechanism introduces controlled rotational freedom between clamp components, allowing the clamp to automatically adjust to varying angles of bone fixtures during the distraction process while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The swivel joint acts as an intermediary mechanism between the fixed distraction rod and the movable clamp, mediating the angle changes by allowing rotational movement while maintaining the connection. This intermediary structure enables adaptability without significantly complicating the overall assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If rigid coupling is used between clamp and rod, then structural integrity is maintained, but unwanted forces are generated during distraction

Engineering Contradiction:
Improvestructural integrity of distraction systemVSAvoidunwanted forces during distraction process
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The swivel joint allows the clamp to rotate and release unwanted lateral forces generated during distraction while maintaining the primary distractive force transmission. The rotational freedom enables the structure to accommodate angle changes without generating binding forces that would compromise structural integrity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces unwanted forces and adapts to changes in bone fixture angles, ensuring stable and efficient bone lengthening without binding, thereby improving the osteodistraction process.

Implementation Method 1

a circular loop of frictional material positioned in the swivel joint whereby the degree of rotational movement of the clamp relative to the distraction rod may be controlled

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a dampening mechanism which serves to dampen the rotational movement of the advancement mechanism relative to the second clamp

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS8979858B2External mandibular distractor with rotational clamp
Publication Date: 2015.03.17 OSTEOMED LLC
  • US8979858B2 patent drawing
  • US8979858B2 patent drawing
  • US8979858B2 patent drawing

AI summary

The present disclosure provides for a system for mandibular distraction which includes a rod and a first pin clamp assembly coupled adjacent a first end of the rod. Furthermore, the first pin clamp assembly includes a first clamp. The system further includes a second pin clamp assembly which includes an advancement mechanism that moveably couples the second pin clamp assembly to the rod and a second clamp. Furthermore, a swivel joint is disposed between the advancement mechanism and the second clamp whereby the second clamp is enabled to rotate relative to the advancement mechanism.