Manganese Solid-Solution Cathode for Proton Battery Cycle Life

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Solution Overview

Problem

Conventional cathode active materials for proton conducting secondary batteries face challenges in achieving sufficient charge/discharge capacity and cycle life due to issues like lithium dendrite formation and volumetric expansion in lithium-ion batteries, and limited capacity in metal hydroxide batteries.

Innovation Solution

A cathode active material composed of a solid solution compound with manganese (Mn) represented by the formula MnaM1−aOxHy, where M is a metal element other than Mn, and a>0.5, preferably >0.8, is used in conjunction with a hydrogen-storing anode and a non-aqueous electrolyte to enhance discharge capacity and charge/discharge-cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional metal hydroxide cathode materials are used in proton conducting secondary batteries, then the battery can operate with hydrogen storage anodes, but the charge/discharge capacity remains insufficient

Engineering Contradiction:
Improvecharge/discharge capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the cathode material by incorporating manganese in specific proportions (a>0.5, preferably a>0.8) within the MnaM1-aOxHy formula. This parameter optimization significantly enhances both the charge/discharge capacity and cycle stability of the battery system.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite cathode materials formed by combining multiple metal elements (M and Mn) in a solid solution structure. This composite approach leverages the synergistic effects of different metals to achieve superior electrochemical performance compared to conventional single-metal hydroxides.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If lithium metal is used as anode material to achieve high energy density, then greater energy per weight is obtained, but lithium dendrites form on repeated charge/discharge cycles causing internal short circuits

Engineering Contradiction:
Improveenergy densityVSAvoidcycle stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The invention extracts lithium from the anode system and replaces it with hydrogen storage materials. This eliminates the dendrite formation problem inherent to lithium metal while maintaining high energy density through the hydrogen-based electrochemical system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces hydrogen as an intermediary energy storage medium between the anode and cathode. Hydrogen storage materials serve as a safe intermediary that avoids the direct lithium metal issues while enabling high energy density through reversible hydrogen absorption/desorption reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If silicon is used as anode material to achieve high theoretical specific capacity (4000 mAh/g), then capacity is improved, but volumetric lattice expansion of 400% occurs during lithium cycling reducing cycle life

Engineering Contradiction:
Improvespecific capacityVSAvoidvolumetric stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention extracts lithium from the anode material system and replaces it with hydrogen. This eliminates the volumetric expansion problem of silicon during lithium insertion/extraction, as hydrogen storage materials exhibit much more stable volumetric properties during charge/discharge cycles.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the electrochemical reaction mechanism from lithium insertion/extraction to hydrogen absorption/desorption. This parameter change in the reaction type fundamentally resolves the volumetric expansion issue while maintaining high specific capacity through the hydrogen-based system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the manganese-based cathode active material significantly improves the discharge capacity and charge/discharge-cycle characteristics of proton conducting secondary batteries, outperforming conventional materials by achieving higher total discharge capacities and extended cycle life.

Implementation Method 1

a cathode active material which can improve the charge/discharge capacity characteristics in a proton conducting secondary battery

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

an anode containing an anode active material capable of storing and releasing hydrogen

Methodology Applied
Scientific EffectHydrogen storage: Absorption (physical)

Data Source

PatentUS20230343949A1Positive electrode active material for proton conducting secondary batteries, and proton conducting secondary battery provided with same
Publication Date: 2023.10.26 KAWASAKI MOTORS LTD
  • US20230343949A1 patent drawing

AI summary

A cathode-active material for a proton-conducting secondary battery, the cathode-active material being for use in a proton-conducting secondary battery, the cathode-active material comprising a compound that is a solid solution that has a composition containing Mn.