Lithium-Rich Manganese Oxide Cathode Activation to Limit Cation Mixing

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Solution Overview

Problem

Lithium-rich transition metal oxides with a layered structure experience increased positive electrode resistance due to oxygen desorption and cation mixing during high-voltage activation, which affects the performance of lithium secondary batteries.

Innovation Solution

A lithium secondary battery comprising lithium-rich manganese-based oxide with a specific manganese content and lithium-to-metal ratio, activated under controlled charging conditions to minimize oxygen desorption and cation mixing, using a two-step charging process with varying C-rates to form a robust SEI film.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high-voltage activation (4.4V or more) is performed to achieve high capacity, then lithium utilization is improved, but oxygen desorption and cation mixing are induced causing increased positive electrode resistance

Engineering Contradiction:
Improvelithium utilizationVSAvoidpositive electrode resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The activation process is divided into multiple voltage stages (first activation at 4.4V or higher, second activation at 4.6V or higher) rather than applying high voltage in a single step. This segmented approach allows controlled lithium extraction and SEI film formation at each stage, achieving high lithium utilization while managing resistance increase through progressive activation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A preliminary activation step is performed before full high-voltage charging to form an initial SEI film and prepare the electrode structure. This preliminary action prevents excessive resistance increase during subsequent high-voltage charging by pre-stabilizing the electrode interface.

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If high-voltage activation is performed to increase capacity, then energy density is improved, but oxygen desorption occurs causing performance degradation

Engineering Contradiction:
Improveenergy densityVSAvoidoxygen desorption
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The activation process uses periodic voltage cycling with alternating charge and discharge steps at different voltage levels. This periodic action allows oxygen desorption to occur in controlled intervals rather than continuously, managing the harmful effect while achieving the desired capacity activation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The voltage parameters are dynamically adjusted during activation, switching between 4.4V and 4.6V or higher based on the activation stage. This parameter change strategy optimizes lithium extraction efficiency while controlling oxygen desorption by avoiding sustained exposure to maximum voltage.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If high-voltage activation is performed to achieve high capacity, then battery capacity is improved, but cation mixing is induced increasing resistance

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The activation process is segmented into multiple voltage stages with intermediate discharge steps. This segmentation prevents excessive cation mixing by limiting the duration and intensity of high-voltage exposure, achieving capacity activation while controlling resistance increase from cation mixing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The activation protocol dynamically adjusts voltage levels and charging rates based on the state of activation. This dynamic approach optimizes the balance between achieving high capacity and minimizing cation mixing-induced resistance by adapting conditions to the current electrode state.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery exhibits reduced positive electrode resistance and improved output characteristics while maintaining high capacity, with a discharge curve area in the 2.0 to 3.5V range minimized to suppress cation mixing and oxygen redox reactions.

Implementation Method 1

a first charging step of charging the battery cell at a C-rate of less than 0.5C, and a second charging step of charging the battery cell at a C-rate of 0.5C or more

Methodology Applied
Scientific EffectSEI film formation:

Implementation Method 2

when such a high-voltage activation step is performed, oxygen desorption and cation mixing are induced in the crystal structure of the lithium-rich transition metal oxide

Methodology Applied
Scientific EffectOxygen desorption: Desorption

Implementation Method 3

when such a high-voltage activation step is performed, oxygen desorption and cation mixing are induced in the crystal structure of the lithium-rich transition metal oxide

Methodology Applied
Scientific EffectCation mixing:

Data Source

PatentUS20260051488A1Lithium Secondary Battery Comprising Lithium-Rich Manganese-Based Oxide and Method for Manufacturing the Same
Publication Date: 2026.02.19 LG ENERGY SOLUTION LTD
  • US20260051488A1 patent drawing
  • US20260051488A1 patent drawing
  • US20260051488A1 patent drawing

AI summary

A lithium secondary battery includes a positive electrode, a negative electrode, a separator, and an electrolyte. The positive electrode includes lithium-rich manganese-based oxide in which a content of manganese in all metals excluding lithium is greater than 50 mol %, and a ratio of a number of moles of lithium to a number of moles of all metals excluding lithium (Li/Me) is greater than 1. When a total discharge curve area is defined as 100% in a dQ/dV graph which is obtained by differentiating a graph of a voltage V and a battery discharge capacity Q measured while charging the lithium secondary battery to 4.6V at 0.1C and then discharging it to 2.0V at 0.1C, the discharge curve area in a voltage range of 2.0 to 3.5V is 35% or less. Also provided is a method for manufacturing the same.