Manganese Oxide Nanocore Catalyst for Low Overpotential Oxygen Evolution

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Solution Overview

Problem

Current oxygen evolution catalysts are inefficient under neutral conditions, requiring high overpotentials to generate oxygen gas from water, which limits their application in electrochemical reactions.

Innovation Solution

A manganese oxide catalyst with a nanocore and metal nanoparticles, such as iridium, cobalt, or copper, is developed, allowing for oxygen generation at reduced overpotentials and improved electrode current densities, with the manganese oxide being synthesized as nanoparticles or thin films.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional oxygen evolution catalysts are used under neutral conditions, then oxygen gas can be generated from water, but high overpotentials are required which reduces efficiency

Engineering Contradiction:
ImproveoverpotentialVSAvoidoxygen generation rate
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent employs a composite catalyst structure consisting of manganese oxide nanocore combined with metal nanoparticles (such as Ir, Co, Cu, Ni, Fe, Cr, Ru, Au, Pt, Pd, or Rh). This composite material synergistically combines the properties of manganese oxide for oxygen evolution reaction with the catalytic activity of metal nanoparticles, achieving reduced overpotential while maintaining high oxygen generation rate under neutral conditions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes critical parameters including nanocore size (5-50 nm), metal nanoparticle size (1-10 nm), and metal nanoparticle concentration (0.1-10 wt%) to achieve optimal catalytic performance. By precisely controlling these parameters, the catalyst achieves low overpotential (≤300 mV at 10 mA/cm²) while maintaining high productivity under neutral conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If manganese oxide is synthesized as nanoparticles with size of 20 nm or less, then catalyst characteristics are improved under neutral conditions, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecatalyst characteristicsVSAvoidnanoparticle size control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent specifies precise parameter ranges for nanocore size (5-50 nm, preferably 10-30 nm) and metal nanoparticle size (1-10 nm, preferably 2-5 nm) to optimize catalytic performance. These controlled parameter ranges ensure reliable catalyst characteristics under neutral conditions while providing clear manufacturing specifications that balance precision requirements with practical synthesis feasibility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst achieves efficient oxygen evolution at lower overpotentials and higher current densities, enhancing the performance of electrochemical systems under neutral conditions.

Implementation Method 1

an oxygen evolution catalyst includes: a nanocore including a manganese oxide; and a metal nanoparticle adsorbed on a surface of the nanocore... The manganese oxide may allow oxygen gas to be generated from water at an overpotential of 510 mV or less at an electrode current density of 5 mA/cm2

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP3211125B1Oxygen-generating catalyst, electrode and electrochemical reaction system
Publication Date: 2020.11.25 GLOBAL FRONTIER CENT FOR MULTISCALE ENERGY SYST
  • EP3211125B1 patent drawingFigure 1
  • EP3211125B1 patent drawingFigure 2A
  • EP3211125B1 patent drawingFigure 2B

AI summary

An oxygen-generating catalyst, according to an embodiment of the present invention, comprises non-stoichiometric manganese oxide comprising trivalent manganese and represented by chemical formula (1) below. Chemical formula (1): Mn1-δO, wherein δ satisfies 0 < δ < 0.5.