6-DOF Manipulator Control Interface With Axis-Aligned Inputs

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Solution Overview

Problem

Existing manipulator operating devices are complex and often imprecise, making it difficult for inexperienced users to specify and execute desired translations and rotations, particularly due to unclear axis and direction associations.

Innovation Solution

A manually operable operating device with input arrangements aligned along orthogonal axes (x, y, z) that allow intuitive control of a manipulator's six degrees of freedom, featuring actuatable movement and rotation setting elements, a 6D sensor device, and a 3D inertial sensor for precise movement specification and orientation detection, enabling easy prediction and control of manipulator movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional operating devices are used to control manipulator movements, then the manipulator can be operated manually, but the device becomes complicated and movement specification becomes imprecise

Engineering Contradiction:
Improveease of manipulator controlVSAvoidcomplexity of operating device
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The operating device is segmented into three independent input arrangements, each aligned with a specific spatial axis (x, y, or z). Each input arrangement independently controls one degree of freedom of the manipulator, dividing the complex six-degree-of-freedom control task into three simple, manageable components. This segmentation eliminates the need for complex coordinate transformations and makes the device intuitive to operate.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If traditional operating devices are used to control manipulator movements, then manual operation is possible, but movement specification becomes imprecise and unclear

Engineering Contradiction:
Improveprecision of movement specificationVSAvoidease of specifying translation and rotation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent introduces an intermediary coordinate system that acts as a mediator between the operator's intuitive spatial understanding and the manipulator's six-degree-of-freedom movement space. The three input arrangements aligned with orthogonal axes provide this intermediary layer, allowing operators to specify movements naturally in terms of orthogonal directions without dealing with complex manipulator kinematics or coordinate transformations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If inexperienced users operate traditional manipulator control devices, then operation is possible, but it becomes particularly challenging due to unclear axis and direction associations

Engineering Contradiction:
Improveusability by inexperienced usersVSAvoidcomplexity of axis and direction specification
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs visual differentiation (analogous to color changes) by aligning each input arrangement with a specific spatial axis and providing visual feedback that clearly indicates the associated movement direction. This visual coding system allows inexperienced users to immediately understand which input arrangement controls which axis and direction, eliminating the confusion that typically plagues manipulator control interfaces.

Inventive Principle:
Principle #32Color changes

Data Source

PatentEP3389956B1Operating device for controlling or programming a manipulator
Publication Date: 2022.01.12 KUKA DEUT GMBH
  • EP3389956B1 patent drawingFigure 1
  • EP3389956B1 patent drawingFigure 2

AI summary

The present invention relates to an operating device (1) for controlling or programming a manipulator (9) with six degrees of freedom that can be controlled independently from one another. The operating device (1) comprises three input arrangements (2x, 2y, 2z) which are each configured to specify a movement of the manipulator (9) along an x-axis or y-axis or z-axis of the manipulator (9) and to specify a rotation of the manipulator (9) about the x-axis or y-axis or z-axis of the manipulator (9). The three input arrangements (2x, 2y, 2z) are thereby respectively aligned along one of the three main axes of the operating device (1).