Manipulator Input Device with Multi-Axis Finger Control

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Solution Overview

Problem

Current input devices for manipulators require two-handed operation to input both control and program commands, which is cumbersome, especially when handling tools or workpieces, as they separate control and program command inputs, necessitating the use of a joystick for control commands and a separate keyboard for program commands.

Innovation Solution

A combined input device featuring a manual control lever, such as a 2D, 3D, or 6D joystick, and a multi-axis finger input device that allows for the simultaneous entry of control and program commands using gestures, with an interpreter assigning program commands to multi-axis movements, enabling one-handed operation by distinguishing between control and program command modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If control and program commands are input using separate devices (joystick for control, keyboard for program), then control precision is improved, but device complexity and ease of operation deteriorate

Engineering Contradiction:
Improvecontrol precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the joystick and keyboard into a single integrated input device. The joystick serves dual purposes: it controls manipulator movement and, through its buttons and switches, inputs program commands. This merging eliminates the need for separate control and programming devices, reducing overall system complexity while maintaining precise control capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The joystick is designed with multi-functionality, serving both as a control device for manipulator movement and as a programming device for inputting program commands. The inclusion of buttons, switches, and other input elements on the joystick allows it to perform multiple functions that previously required separate devices, thereby simplifying the overall input system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If control and program commands are input using separate devices, then control precision is improved, but ease of operation worsens

Engineering Contradiction:
Improvecontrol precisionVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

By merging the control and programming functions into a single joystick device, the operator can perform both control and programming tasks without switching between devices. This integration significantly improves ease of operation, especially when the operator needs to handle tools or workpieces with one hand while inputting commands with the other.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The multi-functional joystick allows the operator to input both control commands for manipulator movement and program commands for process actions using a single device. This universality eliminates the need for two-handed operation across separate devices, making the system much easier to operate in practical scenarios where the operator may be occupied with handling tools or workpieces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If a single-axis switch is provided on the joystick head, then device complexity is reduced, but adaptability worsens

Engineering Contradiction:
Improvedevice complexityVSAvoidprogramming capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The joystick is equipped with multiple input elements including buttons, switches, and other controls on its head, enabling it to handle a wide variety of programming tasks. This multi-functional design provides the adaptability needed for different programming scenarios without significantly increasing device complexity, as all these elements are integrated into the single joystick structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2299344B1Input device and method for a manipulator
Publication Date: 2013.10.16 KUKA DEUT GMBH
  • EP2299344B1 patent drawingFigure 1~2

AI summary

The input device (1) has multi-axial manual controlling lever (3) for inputting control instructions, where the controlling lever moves against a base (2). A finger input device (4) is arranged at the manual controlling lever for inputting program instructions. An interpreter is provided to assign multi-axial movement of the finger input device to a program instruction. An independent claim is also included for a method for combining combined input of controlling and programming instructions for a manipulator, particularly a robot.