Manipulator Joint Initialization via Reference Angle and Tension Control

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Solution Overview

Problem

Current manipulator systems for medical procedures face challenges in initializing the position and orientation of joint parts accurately, particularly when transitioning from a compact state to an operational state within the body, leading to potential misalignment and reduced precision during treatment.

Innovation Solution

A method and system for initializing a manipulator that involves setting a reference angle for joint parts, maintaining it in a driving force release state, switching to a driving force relay state, and matching the drive origin with the rotational angle, while applying initial tension to driving force transmission members to prevent loosening, ensuring precise alignment and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the manipulator is inserted into the body in a compact state and then expanded for operation, then the ease of insertion is improved, but the alignment precision of joint parts deteriorates due to potential misalignment during transition

Engineering Contradiction:
Improveease of insertionVSAvoidalignment precision of joint parts
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by performing initialization of the joint part's origin position after the manipulator is inserted into the body but before the actual medical operation begins. The control device detects the initial rotational angle of the joint part and sets it as the origin position, ensuring precise alignment is established in advance. This preliminary initialization step resolves the alignment precision issue that arises from the compact-to-expanded transition.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the drive origin is set without accounting for initial rotational angle, then the device complexity is reduced, but the measurement precision of joint position deteriorates

Engineering Contradiction:
Improveinitialization process complexityVSAvoidjoint position measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies self-service by enabling the joint part to initialize its own origin position autonomously. The control device simply detects the initial rotational angle that the joint part assumes when received in the expanded state and automatically sets this as the origin position. This self-initialization process eliminates the need for complex external calibration equipment or manual alignment procedures, thereby maintaining low device complexity while achieving high measurement precision.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If the driving force transmission member is kept loose for easy assembly, then the ease of manufacture is improved, but the reliability of force transmission deteriorates due to loosening

Engineering Contradiction:
Improveease of assemblyVSAvoidreliability of force transmission
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by applying initial tension to the driving force transmission member during the assembly process, before the manipulator is inserted into the body. This preliminary tensioning ensures that the transmission member is properly tightened and will not loosen during subsequent operations. The ease of assembly is maintained because the tensioning is done in advance during manufacturing or setup, while the reliability is improved by preventing loosening during actual use.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10005181B2Manipulator initialization method, manipulator, and manipulator system
Publication Date: 2018.06.26 OLYMPUS CORPORATION(JP)
  • US10005181B2 patent drawing
  • US10005181B2 patent drawing
  • US10005181B2 patent drawing

AI summary

An initialization method for a manipulator includes: a reference angle maintaining step of setting a rotational angle of a joint part to a reference angle that has been predetermined, and maintaining the reference angle in a state where a driving force relay part is switched to a driving force release state; a drive part coupling step of switching the driving force relay part to a driving force relay state in a state where the joint part is arranged at a position where an initialization operation is performed after the reference angle maintaining step is performed; and an origin setting step of performing matching of a drive origin of a drive part according to a state of the rotational angle.