Medical Manipulator Proximity Sensing for Interference Avoidance

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Solution Overview

Problem

Existing medical manipulator systems face challenges in preventing interference between manipulators and other objects in the operating area, particularly due to the lack of effective proximity detection and control mechanisms.

Innovation Solution

A medical manipulator system equipped with a sensor to detect objects in a predetermined area, a processor to calculate degrees of proximity, and a controller to generate control signals when proximity exceeds a threshold, preventing interference by adjusting the position and orientation of the treatment tool and manipulators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sensor and proximity calculation system are added to detect and prevent interference, then safety and reliability are improved, but device complexity increases

Engineering Contradiction:
Improveinterference preventionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary detection of objects in the manipulator's path using a sensor before interference occurs. The controller continuously calculates proximity degrees and generates control signals in advance to prevent harmful contact, rather than reacting after interference happens.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sensor acts as an intermediary detection device between the manipulator and surrounding objects. The controller serves as a mediator that processes sensor data and generates control signals to adjust manipulator positions, preventing direct interference without requiring complex mechanical safeguards.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the manipulator position is adjusted to avoid detected objects, then interference is prevented, but the precision and time to reach the treatment target are worsened

Engineering Contradiction:
Improveinterference preventionVSAvoidtreatment tool positioning precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The system dynamically adjusts manipulator positions based on real-time proximity calculations. When an object is detected within a threshold proximity, the controller generates control signals to move the manipulator to an alternative position that avoids interference while still enabling treatment. This dynamic adaptation maintains precision by selecting from multiple valid positions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes operational parameters such as manipulator position coordinates and orientation angles when proximity thresholds are exceeded. By adjusting these parameters within acceptable ranges, the system maintains treatment precision while avoiding detected objects, rather than simply stopping or retracting.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If continuous proximity monitoring is implemented, then safety is improved, but energy consumption and processing load increase

Engineering Contradiction:
Improvesafety monitoringVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system implements periodic proximity monitoring at defined intervals rather than continuous monitoring. The controller calculates proximity degrees at regular time steps or when specific trigger conditions occur, reducing computational load and energy consumption while maintaining adequate safety monitoring coverage throughout the treatment process.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11065071B2Medical manipulator system and operating method thereof
Publication Date: 2021.07.20 OLYMPUS CORPORATION(JP)
  • US11065071B2 patent drawing
  • US11065071B2 patent drawing
  • US11065071B2 patent drawing

AI summary

A medical manipulator system including: a placement table on which a patient is placed; at least one manipulator configured to support a treatment tool which is configured to treat the patient, the manipulator configured to adjust a position and an orientation of the treatment tool; a base portion configured to support the manipulator; a sensor configured to detect objects which are present in a predetermined area including the manipulator and the placement table; and a controller including at least one processor, wherein the processor is configured to: calculate degrees of proximity between the objects detected by the sensor and the manipulator, and generate, in case that the calculated degrees of proximity exceed a predetermined threshold, a control signal for preventing interference between the objects and the manipulator.