Manual Drive Adapter for Dual-Mode Robotic Instruments

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Solution Overview

Problem

Existing robotic surgical instruments lack the ability to seamlessly transition between teleoperated and manually actuated modes, requiring surgeons to use separate instruments for different procedural stages, which is inefficient and costly.

Innovation Solution

A manual drive adapter that can be releasably coupled to a robotic instrument, allowing it to be actuated manually or through a teleoperated system, enabling the same instrument to be used in both modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a robotic instrument is designed for teleoperated control only, then automation and precision are improved, but adaptability and ease of manual operation deteriorate

Engineering Contradiction:
Improveteleoperated controlVSAvoidmanual actuation capability
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The robotic instrument is designed with a universal interface that accepts both teleoperated control inputs and manual actuation inputs. The force transmission mechanism can receive input from either the teleoperated system or a manual actuator, allowing the same instrument to perform both automated and manual functions without requiring separate tools.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A manual actuator serves as an intermediary device that can be coupled to the robotic instrument's force transmission mechanism. This intermediary allows manual forces to be transmitted through the same interface designed for teleoperated control, enabling seamless transition between control modes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If separate instruments are used for teleoperated and manual procedures, then functional specialization is improved, but device complexity and cost increase

Engineering Contradiction:
Improvefunctional specializationVSAvoidnumber of instruments
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of designing separate specialized instruments for teleoperated and manual use, the invention creates a single robotic instrument with universal functionality. The force transmission mechanism accepts inputs from either teleoperated控制系统 or manual actuators, eliminating the need for multiple separate instruments while maintaining functional reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If a robotic instrument allows manual override, then ease of operation is improved, but control precision and system integration deteriorate

Engineering Contradiction:
Improvemanual override capabilityVSAvoidcontrol precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The control system is designed to be dynamic, allowing the operator to switch between teleoperated control mode and manual actuation mode as needed. The force transmission mechanism maintains precision in both modes by using the same mechanical interface, ensuring that manual override does not compromise control accuracy while improving operational flexibility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250241719A1Adapter for manual actuation of surgical instrument
Publication Date: 2025.07.31 INTUITIVE SURGICAL OPERATIONS INC
  • US20250241719A1 patent drawing
  • US20250241719A1 patent drawing
  • US20250241719A1 patent drawing

AI summary

A manual drive adapter for a robotic instrument includes an adapter housing configured to be releasably coupled to a force transmission mechanism of the robotic instrument. The force transmission mechanism includes a drive member interface and an input drive member configured to engage with a robotic drive output of a teleoperated surgical system. The adapter includes an output drive interface that includes an output drive member and is coupled to the adapter housing. The output drive interface is configured to be releasably coupled to the drive member interface of the robotic instrument such that the output drive member is engageable with the input drive member of the robotic instrument. A manual actuator of the adapter is operably coupled to the output drive member such that movement of the manual actuator by a user causes the output drive member to operate one or more degrees of freedom of the robotic instrument.