Manual Transmission Launch Control for Wheel Slip and Driveline Wear

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Solution Overview

Problem

Novice drivers face challenges in performing repeatable aggressive launches with manual transmissions due to difficulties in quickly maneuvering the clutch release and throttle, leading to tire slip and driveline wear.

Innovation Solution

A method where a controller overrides driver throttle commands to maintain a setpoint engine speed and limits wheel slip until it decreases below a threshold during initial launch, allowing the driver to focus on clutch control and enabling traction control for preventing wheel slip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the driver manually controls both clutch release and throttle during initial launch, then the driver can perform aggressive launch maneuvers, but the operation becomes difficult to coordinate and results in tire slip and driveline wear

Engineering Contradiction:
Improveclutch and throttle coordinationVSAvoidlaunch consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system automatically manages throttle control during launch, allowing the driver to focus solely on clutch operation. The controller monitors wheel slip and autonomously adjusts throttle to maintain optimal launch conditions, making the system self-regulating rather than requiring dual manual control

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller acts as an intermediary between the driver's clutch input and the throttle system. It translates clutch pedal position and wheel slip data into appropriate throttle commands, mediating the coordination task and eliminating the need for direct driver manipulation of both controls simultaneously

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the driver applies aggressive throttle input during launch, then wheel slip increases providing traction, but driveline wear and torque disturbance increase

Engineering Contradiction:
Improvewheel torqueVSAvoiddriveline wear
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The system continuously monitors wheel slip and uses this feedback to dynamically adjust throttle input. When wheel slip is detected, the controller reduces throttle to eliminate slip; when traction is sufficient, it increases throttle to maximize power delivery, creating a closed-loop control system that optimizes power transfer while minimizing wear

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The throttle control is dynamically adjusted based on real-time wheel slip conditions rather than using fixed aggressive throttle input. The system adapts throttle magnitude and rate of change to match actual traction availability, providing optimal power delivery without excessive wheel spin or driveline stress

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the driver focuses on clutch control during launch, then launch smoothness improves, but throttle response may be delayed

Engineering Contradiction:
Improveclutch control precisionVSAvoidthrottle response
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The controller proactively manages throttle based on predicted launch conditions and actual wheel slip, eliminating the need for delayed driver throttle input. Throttle is automatically advanced or retarded based on real-time feedback, ensuring optimal response without requiring driver attention

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The manual mechanical throttle control is replaced with an electronic control system that responds instantaneously to wheel slip conditions. This substitution eliminates the delay inherent in manual pedal operation while allowing the driver to maintain focus on clutch coordination

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12092047B2Methods and systems for launching a vehicle with a manual shift transmission
Publication Date: 2024.09.17 FORD GLOBAL TECH LLC
  • US12092047B2 patent drawing
  • US12092047B2 patent drawing
  • US12092047B2 patent drawing

AI summary

Methods and systems for operating a vehicle that includes a manual transmission are presented. In one example, a method for a vehicle having a manual transmission comprises, during an initial launch with traction control enabled, overriding driver throttle commands to maintain a setpoint speed of an engine and limiting wheel slip until wheel slip decreases below a non-zero threshold.