Manual Pump Audible Leak Indicator for Reduced-Pressure Therapy

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Solution Overview

Problem

Conventional reduced-pressure therapy systems are costly and complex, limiting their application, and are sensitive to leaks which can quickly dissipate therapeutic pressure, especially in manually-actuated systems where leaks are more detrimental due to limited pressure generation capacity.

Innovation Solution

A manually-actuated reduced-pressure treatment system with a regulator passage and valve body that provides an audible indication of leaks through a gap when pressure exceeds a threshold, allowing fluid communication between charging and regulated chambers to maintain therapy pressure and alert the operator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional reduced-pressure therapy systems are used, then therapeutic pressure can be maintained, but the systems are costly and complex

Engineering Contradiction:
Improvepressure maintenanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system is divided into functionally independent modules: a manually-actuated pump for pressure generation, a pressure-regulating valve with audible leak indicator, and a dressĀ­ing assembly. This segmentation allows each component to be optimized independently and simplifies the overall system while maintaining therapeutic pressure reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pressure-regulating valve automatically detects leaks through an audible indication mechanism and self-regulates pressure without requiring external monitoring equipment or complex electronic controls. The manual pump enables self-contained pressure generation without electrical power, making the system self-sufficient and eliminating dependency on complex power supplies.

Inventive Principle:
Principle #25Self-service

2Device complexity

If manually-actuated systems are used, then cost and complexity are reduced, but leaks are more detrimental due to limited pressure generation capacity

Engineering Contradiction:
Improvesystem simplicityVSAvoidpressure stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The pressure-regulating valve incorporates an audible leak indicator that provides immediate acoustic feedback when a leak is detected. This feedback mechanism allows the user to quickly identify and address leaks, preventing significant pressure loss despite the limited pressure generation capacity of the manual pump.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The pressure-regulating valve dynamically adjusts the flow of pressurized gas to the wound site based on real-time pressure conditions. The valve responds to pressure changes and leak conditions by modulating gas flow, thereby maintaining stable therapeutic pressure even with the variable output of a manual pump.

Inventive Principle:
Principle #15Dynamics

3Difficulty of detecting and measuring

If electrical components are included, then monitoring and control capabilities are improved, but mobility and cost-effectiveness are reduced

Engineering Contradiction:
Improveleak detection capabilityVSAvoidmobility
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of operation

Solution Approach 1:

The system replaces electronic monitoring and control components with a purely mechanical pressure-regulating valve that uses mechanical elements (spring, diaphragm, valve seat) to detect pressure changes and regulate flow. The audible leak indicator uses acoustic principles rather than electronic sensors, eliminating the need for batteries, wires, or electronic circuitry while maintaining effective leak detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains therapy pressure and alerts operators to leaks, reducing the impact of leaks on treatment efficacy and increasing mobility and cost-effectiveness by eliminating the need for electrical components.

Implementation Method 1

a regulator spring may be engaged with the valve body to bias the valve body against a differential between a pressure in the regulated chamber and an ambient pressure

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

The regulator passage may have a bore size adapted to deflect the valve body, leaving a gap between the valve body and the regulator passage to cause an audible indication of a leak above a threshold

Methodology Applied
Scientific EffectFluid flow through gap: Flow Separation

Data Source

PatentUS9907889B2Manually-actuated reduced pressure treatment system with audible leak indicator
Publication Date: 2018.03.06 KCI LICENSING INC
  • US9907889B2 patent drawing
  • US9907889B2 patent drawing
  • US9907889B2 patent drawing

AI summary

Illustrative embodiments of new and useful systems and methods for reduced-pressure therapy are described. One example embodiment is a manually-actuated pump for applying reduced-pressure therapy. The pump generally comprises a charging chamber, a regulated chamber, and a regulator passage between the charging chamber and the regulated chamber. A valve body controls fluid communication through the regulator passage, and a regulator spring may be engaged with the valve body to bias the valve body against a differential between a pressure in the regulated chamber and an ambient pressure. The regulator passage may have a bore size adapted deflect the valve body to cause an audible indication of a leak.