Manual Trash Compactor Assembly for Aircraft Lavatories

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Solution Overview

Problem

Commercial aircraft lavatories lack a compact and efficient trash compactor, leading to overflowing trash containers and the need for manual compaction by flight staff, as existing compactors are too large for the confined space.

Innovation Solution

A manually operated trash compactor assembly with a receptacle, compaction plate, and pulley system that allows upward compaction within the same volume as a standard trash bin, using rails and pulleys to facilitate compacting trash without a motorized drive system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a motorized compactor is used to compact trash, then compaction efficiency is improved, but device size and weight increase making it unsuitable for lavatory spaces

Engineering Contradiction:
Improvecompaction efficiencyVSAvoiddevice size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent extracts the motorized drive system from the compactor, retaining only the essential mechanical compaction components (plate, rails, pulleys). This removal of the motor while preserving the core compaction function resolves the contradiction by enabling efficient trash compaction in a compact, manually-operated device suitable for lavatory installation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If manual compaction by flight staff is used, then device complexity is reduced, but labor intensity and time consumption increase

Engineering Contradiction:
Improvesystem simplicityVSAvoidtime for manual compaction
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The compactor is designed to be easily operated by flight staff through a simple cord-pulling action that automatically moves the compaction plate via pulleys and rails. This self-service design minimizes the time and effort required for compaction while maintaining system simplicity, as the mechanical components perform the work once activated.

Inventive Principle:
Principle #25Self-service

3Area of stationary object

If a standard trash container volume is used, then space utilization is optimized, but trash capacity is limited leading to frequent emptying

Engineering Contradiction:
Improvespace utilizationVSAvoidtrash capacity
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The patent changes the density parameter of the trash by applying mechanical compaction force through the compaction plate. By increasing trash density through compaction, the same physical volume of the container can hold a greater quantity of trash, effectively doubling or tripling capacity without requiring additional installation space.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If a compacted design is used to fit lavatory space, then installation flexibility is improved, but compaction force may be insufficient

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidcompaction force
Core Design Contradiction:
Adaptability or versatilityVSForce

Solution Approach 1:

The compaction plate is designed to be manually lowered onto the trash, utilizing the operator's body weight as a counterweight to apply significant compaction force. This approach enables the compact device to generate sufficient compaction force despite its small size and lack of motorized assistance.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a hygienic and efficient compaction system that is lighter and more compact than traditional motorized compactors, fitting within the limited space of an aircraft lavatory without requiring aircraft modifications, effectively managing trash volume during flights.

Implementation Method 1

A first pulley is coupled to the receptacle. The first pulley moveably couples to a cord that is coupled to the compaction plate. A second pulley may couple to the compaction plate. The second pulley may also be moveably coupled to the cord.

Methodology Applied
Scientific EffectPulley: Pulley

Implementation Method 2

The compaction plate is configured to be manually moved in an upward direction from the base towards the upper edge to compact trash within the retaining chamber.

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS11130305B2Trash compactor assembly
Publication Date: 2021.09.28 THE BOEING CO
  • US11130305B2 patent drawing
  • US11130305B2 patent drawing
  • US11130305B2 patent drawing

AI summary

A trash compactor assembly includes a receptacle including a base connected to at least one wall having an upper edge. A retaining chamber is defined between the wall(s) and the upper edge. A compaction plate is disposed within the retaining chamber. The compaction plate is configured to be manually moved in an upward direction from the base towards the upper edge to compact trash within the retaining chamber.