Extracting Phosphorus and Proteins from Manure via pH Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current waste disposal methods for animal and municipal wastes are inadequate, leading to pollution and inefficient nutrient recovery, particularly phosphorus and proteins, which can contaminate water bodies and deplete limited phosphate rock reserves.

Innovation Solution

A system and method involving a two-step process using acidic and basic solutions to separate and recover phosphorus and proteins from biological materials, such as manure, algae, or crops, through solid-liquid separation, centrifugation, and pH adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If manure is stored in lagoons for nutrient reclamation, then nutrient recovery potential is improved, but water quality deterioration and pathogen release worsen

Engineering Contradiction:
Improvenutrient recoveryVSAvoidwater quality deterioration
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent extracts phosphorus and proteins from manure through a two-step process: first treating wet solids with acidic solution to dissolve phosphorus into supernatant, then treating the precipitate with basic solution to dissolve proteins. This extraction removes harmful substances from manure storage systems, preventing water quality deterioration while recovering valuable nutrients.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts harmful manure waste into valuable resources by recovering phosphorus as fertilizer and proteins as commercial products. The acidic and basic treatments transform the harmful organic waste into useful chemical compounds, turning an environmental problem into an economic opportunity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Quantity of substance

If commercial fertilizer based on phosphate rock is used, then phosphorus supply is improved, but resource depletion worsens

Engineering Contradiction:
Improvephosphorus supplyVSAvoidphosphate rock reserves
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent recovers phosphorus from manure waste that would otherwise be discarded or cause pollution. By extracting phosphorus from the acidic supernatant and producing it as a fertilizer product, the system recycles this essential nutrient, reducing dependence on finite phosphate rock reserves and preventing resource depletion.

Inventive Principle:
Principle #34Discarding and recovering

3Ease of operation

If traditional anaerobic lagoon treatment is used, then waste disposal is simplified, but nutrient reclamation efficiency deteriorates

Engineering Contradiction:
Improvewaste disposalVSAvoidnutrient reclamation
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent segments the manure treatment process into distinct stages: solid-liquid separation, acidic treatment of solids, separation of supernatant and precipitate, basic treatment of precipitate, and separate recovery of phosphorus and proteins. This segmentation allows each component to be treated optimally for maximum nutrient reclamation efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes parameter changes, specifically pH transitions, to selectively dissolve different nutrients. Acidic conditions (low pH) dissolve phosphorus from wet solids, while basic conditions (high pH) dissolve proteins from the precipitate. These parameter changes enable selective and efficient nutrient reclamation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively recovers phosphorus and proteins, reducing environmental impact and the need for commercial fertilizers, while improving waste treatment efficiency and water quality.

Implementation Method 1

The wet solids may then be dissolved in an acidic solution. The resulting supernatant from the acidic treatment may then be separated and phosphorus reclaimed therefrom.

Methodology Applied
Scientific EffectAcid dissolution: Solvation

Implementation Method 2

The resulting precipitate from the acidic treatment may be separated from the supernatant and treated with a basic solution. The resulting supernatant following the basic treatment may then be separated and protein reclaimed therefrom.

Methodology Applied
Scientific EffectBase dissolution: Solvation

Implementation Method 3

Biological material, for example in the form of wet solids from raw manure, may first be separated out by a solid-liquid separator.

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS10723663B2Extraction of amino acids and phosphorus from biological materials
Publication Date: 2020.07.28 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US10723663B2 patent drawing
  • US10723663B2 patent drawing

AI summary

A system and method for separating nutrients, such as phosphorus and protein, from biological materials may be disclosed. Biological material, for example in the form of wet solids from raw manure, may first be separated out by a solid-liquid separator. The wet solids may then be dissolved in an acidic solution. The resulting supernatant from the acidic treatment may then be separated and phosphorus reclaimed therefrom. The resulting precipitate from the acidic treatment may be separated from the supernatant and treated with a basic solution. The resulting supernatant following the basic treatment may then be separated and protein reclaimed therefrom. In some embodiments, the supernatant resulting from the acidic treatment may itself be alkalinized, creating a precipitate which contains phosphorus solids and a supernatant which can be separated from the phosphorus solids and used as the basic solution with which to treat the precipitate resulting from the acidic treatment. Further, the system may be used to extract phosphorus and proteins from other biological materials, such as algae or crops.