Marine-Integrated CO2 Capture Layout for Offshore Retrofit Constraints

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing CO2 capture systems for offshore and onshore installations are cumbersome, costly, and difficult to implement due to their size, weight, and the need for significant modifications to existing structures, which are not designed to accommodate additional equipment, and are not feasible in all locations.

Innovation Solution

A CO2 capture system integrated into a marine structure with a hull and compartmentalizing bulkheads, allowing modules to be directly incorporated, optimizing space and reducing material use, and enabling rapid deployment without disrupting installation operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If CO2 capture equipment is constructed as separate dedicated structures with cooling, absorption, and regeneration columns, then CO2 capture functionality is achieved, but the system becomes cumbersome, expensive, and difficult to implement on existing installations

Engineering Contradiction:
ImproveCO2 capture functionalityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple CO2 capture functions (cooling, absorption, regeneration) into a single integrated column structure. The column simultaneously houses the cooling section at the top, absorption section in the middle, and regeneration section at the bottom, eliminating the need for separate dedicated structures for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated column serves multiple functions within a single structure: it cools flue gases, absorbs CO2 using solvent, and regenerates the solvent through steam stripping. This multi-functional design reduces the number of separate equipment pieces needed while maintaining reliable CO2 capture performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional structures and equipment are added to existing installations for CO2 capture, then CO2 capture capability is provided, but construction costs and deployment time increase significantly

Engineering Contradiction:
ImproveCO2 capture capabilityVSAvoidconstruction and deployment
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple capture functions into one integrated column that can be installed as a single unit on existing installations. This reduces the number of construction activities, connections, and installations required compared to assembling multiple separate structures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated column is designed and pre-assembled with all necessary sections (cooling, absorption, regeneration) and connections before being transported to the installation site. This preliminary preparation reduces on-site construction time and complexity.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If large quantities of materials are used for constructing CO2 capture systems, then system robustness and capture efficiency are improved, but construction costs and environmental impact increase

Engineering Contradiction:
Improvesystem robustnessVSAvoidmaterial consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent combines multiple functional sections into a single integrated column structure, reducing the total amount of structural materials needed compared to building separate cooling towers, absorption columns, and regeneration units. The shared walls and support structures eliminate redundant material usage.

Inventive Principle:
Principle #5Merging (Combining)

4Object-generated harmful factors

If existing installations are modified to accommodate CO2 capture equipment, then CO2 emissions are reduced, but installation operations are disrupted and modification costs increase

Engineering Contradiction:
ImproveCO2 emissionsVSAvoidinstallation operation continuity
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The integrated column is fully assembled and tested before being transported to the installation site. Flue gas connections and solvent circulation systems are pre-configured, allowing for rapid installation with minimal disruption to existing installation operations.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces construction and deployment costs while effectively capturing CO2, being compatible with various platform installations and activities, and is rapidly deployable.

Implementation Method 1

the internal volume of the cooling module is arranged to allow the cooling of fumes containing CO2 with a cooling fluid so as to cool the fumes

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

the internal volume of the absorption module is arranged to allow the cooled fumes to come into contact with an absorbing solvent capable of capturing the CO2 from the fumes

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

the internal volume of the solvent regeneration module is arranged to allow the enriched solvent to be treated so as to release the captured CO2 and form a poor solvent

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

a steam stripping section arranged to allow steam to be injected into the enriched solvent so as to facilitate the release of the captured CO2

Methodology Applied
Scientific EffectSteam stripping: Distillation

Data Source

PatentEP4522310B1Co2 capture system
Publication Date: 2026.02.18 TOTALENERGIES ONETECH
  • EP4522310B1 patent drawingFigure 1
  • EP4522310B1 patent drawingFigure 2
  • EP4522310B1 patent drawingFigure 3

AI summary

The invention relates to a system (10) for capturing CO2 from flue gas, the system having at least one cooling module (11), at least one absorption module (12), and at least one solvent regeneration module (13), at least one flue-gas conveying line (14), which line is arranged for conveying the flue gas, the system (10) being characterised in that: - it comprises a marine structure (15), the marine structure (15) comprising a hull (19) and at least one compartment-forming partition (20); - the internal volume of at least one of the modules is at least partially defined by the hull (19) and/or the at least one compartment-forming partition (20).