Marine Propulsion Gear Layout for Lower-Section Space Saving

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Solution Overview

Problem

Existing marine propulsion devices with two drive shafts face challenges in saving space in the lower portion due to the disposition of the shift mechanism, which reduces available space in this area.

Innovation Solution

The shift mechanism is positioned above the driven gear, with the drive and driven gears located in the upper portion of the marine propulsion device, allowing for efficient space utilization in the lower portion by relocating the shift mechanism to an upper position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the shift mechanism is disposed in the lower portion of the outboard motor, then the shift function can be achieved, but the available space in the lower portion is reduced

Engineering Contradiction:
Improveshift functionVSAvoidavailable space in lower portion
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The shift mechanism is relocated from the lower portion to the upper portion of the outboard motor, changing its vertical position. This dimensional relocation allows the lower portion to be used for other purposes (such as water intake or propulsion components) while the shift mechanism occupies space in the upper portion where it does not interfere with critical lower-section functions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The outboard motor is divided into functional zones: the upper portion houses the shift mechanism and other non-critical components, while the lower portion is dedicated to propulsion and water intake functions. This segmentation allows each section to be optimized independently, with the shift mechanism positioned where it minimizes interference with the lower portion's critical functions.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the drive gear and driven gear are positioned in the upper portion, then space in the lower portion is saved, but the transmission path length increases

Engineering Contradiction:
Improveavailable space in lower portionVSAvoidtransmission path length
Core Design Contradiction:
Volume of moving objectVSLength of moving object

Solution Approach 1:

The gear train is arranged in a vertical configuration within the upper portion, utilizing the vertical dimension to transmit power from the drive shaft to the propeller shaft. This vertical arrangement allows the gears to be positioned in the upper portion without significantly increasing the horizontal transmission path length, as the power transmission occurs primarily in the vertical direction within the compact upper-section space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively saves space in the lower portion of the marine propulsion device, enhances rotation transmission efficiency, and simplifies maintenance by positioning the water pump assembly and shift mechanism for improved operational efficiency and ease of access.

Implementation Method 1

a drive gear rotatable integrally with the first drive shaft, a driven gear drivable by the drive gear rotatable around a center axis of the second drive shaft

Methodology Applied
Scientific EffectGear: Gear

Data Source

PatentUS20250313324A1Marine propulsion device
Publication Date: 2025.10.09 YAMAHA MOTOR CO LTD
  • US20250313324A1 patent drawing
  • US20250313324A1 patent drawing
  • US20250313324A1 patent drawing

AI summary

A marine propulsion device includes a drive source, a first drive shaft rotationally drivable by the drive source, a drive gear rotatable integrally with the first drive shaft, a second drive shaft parallel or substantially parallel to the first drive shaft, a driven gear drivable by the drive gear and rotatable around a center axis of the second drive shaft, and a shift mechanism to switch a shift position. The drive gear and the driven gear are located in an upper portion of the marine propulsion device, and the shift mechanism is above the driven gear.