Marine Power Generation Apparatus with DC Bus Decoupling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current marine propulsion systems face inefficiencies due to the need for constant-speed engines, which result in reduced fuel efficiency and increased complexity, along with issues of alternator synchronization and wasted reactive power.

Innovation Solution

Implementing a power generation apparatus with variable speed engines, alternators, rectifiers, inverters, and energy storage devices that decouple alternators from synchronization, allowing for independent control of engine speeds and voltage regulation, and utilizing a DC bus to manage power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If constant-speed engines are used to drive alternators, then alternators can be synchronized to feed a common AC bus, but fuel efficiency deteriorates and system complexity increases

Engineering Contradiction:
Improvealternator synchronizationVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

A DC bus is introduced as an intermediary between alternators and AC loads. Alternators rectify their AC output to DC and feed it to the DC bus, which then supplies DC to inverters that convert back to AC for the loads. This DC intermediary decouples the alternators from direct AC synchronization requirements, allowing independent speed control while maintaining power delivery reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the operating parameters of alternators from fixed frequency and voltage (required for direct AC parallel operation) to variable frequency and voltage (when rectified to DC). This parameter flexibility allows engines to operate at optimal fuel-efficient speeds while the power electronics maintain stable DC bus voltage and subsequently stable AC output for loads.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If constant-speed engines are used to drive alternators, then alternators can be synchronized, but device complexity increases

Engineering Contradiction:
Improvealternator synchronizationVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The DC bus acts as a simplifying intermediary that eliminates the need for complex synchronization mechanisms, phase matching circuits, and frequency regulation systems required in direct AC parallel operation. Each alternator independently rectifies to DC without needing to coordinate with other alternators, significantly reducing control complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If parallel-connected alternators are used, then power capacity increases, but reactive power causes energy wastage and voltage instability

Engineering Contradiction:
Improvepower capacityVSAvoidreactive power wastage
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The DC bus intermediary eliminates reactive power circulation between parallel alternators. When alternators connect to a common AC bus, reactive power flows between them to maintain voltage, causing losses. When rectified to DC first, the energy is unidirectional and real-only, eliminating reactive power wastage while maintaining the ability to supply high real power to loads through inverters.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances fuel efficiency, reduces system complexity, and minimizes energy wastage by enabling flexible control of engine speeds and power distribution, while maintaining stable voltage and frequency for electrical loads.

Implementation Method 1

an alternator that is drivable by an engine for producing a first AC electric current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a rectifier in electrical communication with the alternator for producing a DC electric current

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

an inverter in electrical communication with the rectifier for producing a second AC electric current. The second AC electric current has an acceptable frequency and/or voltage

Methodology Applied
Scientific EffectInversion:

Data Source

PatentUS9148080B2Power generation apparatus
Publication Date: 2015.09.29 GENERAL ELECTRIC CO
  • US9148080B2 patent drawing
  • US9148080B2 patent drawing
  • US9148080B2 patent drawing

AI summary

An apparatus including an alternator that is drivable by an engine for producing a first AC electric current, a rectifier in electrical communication with the alternator for producing a DC electric current, an inverter in electrical communication with the rectifier for producing a second AC electric current where the second AC electric current having an acceptable frequency and/or voltage, and the inverter in electrical communication with one or more electric loads responsive to the second AC electric current, and an energy storage device that is able to electrically couple to the alternator, rectifier, and/or inverter.