Marine Engine Spark Timing Control for Humidity Compensation

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Solution Overview

Problem

Conventional marine engine combustion systems are adversely affected by humidity changes, leading to inconsistent power output, increased emissions, and potential engine damage due to irregular combustion and knock, particularly in supercharged engines.

Innovation Solution

An engine control module (ECM) that dynamically adjusts spark timing and intake airflow based on real-time humidity measurements using base and humidity offset maps, and optionally throttle position, to maintain consistent engine performance and reduce emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional combustion control is used, then engine operation is simple, but humidity changes cause inconsistent power output and increased emissions

Engineering Contradiction:
Improvepower output consistencyVSAvoidcombustion control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system dynamically adjusts spark timing and airflow control based on real-time humidity measurements. The ECM modifies combustion parameters adaptively as humidity conditions change, transitioning from static conventional control to dynamic humidity-responsive control to maintain consistent power output.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates humidity sensors that continuously monitor intake air humidity and feed this information back to the ECM. The ECM uses this feedback to adjust spark timing and airflow, creating a closed-loop control system that responds to humidity changes and maintains reliable power output.

Inventive Principle:
Principle #23Feedback

2Reliability

If spark timing is fixed, then the system is simple, but combustion becomes irregular causing knock and engine damage

Engineering Contradiction:
Improveengine durabilityVSAvoidspark timing control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system transitions from fixed spark timing to dynamic spark timing control. The ECM continuously adjusts spark advance based on real-time humidity measurements, allowing the timing to adapt to changing combustion conditions and prevent knock while maintaining engine durability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the spark timing parameter dynamically in response to humidity variations. By adjusting the spark advance angle as a variable parameter rather than using a fixed value, the system optimizes combustion for different humidity conditions and prevents damaging knock.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If humidity is not accounted for, then control is simple, but emissions increase due to irregular combustion

Engineering Contradiction:
ImproveemissionsVSAvoidcontrol system
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system uses humidity sensor feedback to monitor and control combustion quality. By continuously measuring humidity and adjusting spark timing and airflow accordingly, the system maintains optimal combustion conditions and reduces emissions despite increased system complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system adjusts combustion parameters including spark timing and airflow based on humidity conditions. By changing these parameters adaptively rather than using fixed values, the system optimizes combustion efficiency and reduces harmful emissions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12565851B1Systems and methods for controlling combustion in an engine of a marine drive
Publication Date: 2026.03.03 BRUNSWICK CORP
  • US12565851B1 patent drawing
  • US12565851B1 patent drawing
  • US12565851B1 patent drawing

AI summary

Systems and methods are for controlling combustion in a marine drive. The systems can include a computer processor device and a computer memory device comprising instructions. The instructions are executable by the computer processor device to control a timing of spark in an engine, by determine a base spark advance based on a predetermined nominal humidity, a load of the engine, and a revolutions per minute (RPM) value of the engine. Additionally, the instructions are executable to determine a humidity offset value based on a specific humidity of intake air to the engine and the load of the engine. Further, the instructions are executable to determine a controlling spark advance value based on the base spark advance and the humidity offset value. Additionally, the instructions are executable to send the controlling spark advance value to an ignition system of the engine.