Marine Vessel Throttle Actuator Speed Threshold Delay

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Solution Overview

Problem

Existing electronic shift and throttle systems in marine vessels struggle to delay shift and throttle commands based on engine speed effectively, leading to potential overstressing of the gearbox and risk of engine stalling during rapid throttle changes.

Innovation Solution

A method and system that establish predetermined engine speed thresholds to delay shift and throttle commands, where the throttle actuator moves to an idle position if engine speed exceeds a first threshold, and the shift actuator moves to neutral only after the engine speed falls below this threshold, with the throttle command being executed after the shift actuator reaches neutral and engine speed rises above a second threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If shift and throttle commands are executed immediately based on control lever position, then the system responds quickly to operator input, but the gearbox may be overstressed and the engine may stall during rapid throttle changes

Engineering Contradiction:
Improveresponse speedVSAvoidgearbox stress and engine stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system performs preliminary checks of engine speed against predetermined thresholds before executing shift and throttle commands. When the engine speed exceeds the first threshold, the system delays the shift command until the speed falls below the threshold, preventing gearbox stress and engine stalling while maintaining responsive operation within safe parameters

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the system delays shift and throttle commands when engine speed exceeds thresholds, then gearbox stress and engine stalling are prevented, but the response time to operator input increases

Engineering Contradiction:
Improvegearbox stress and engine stabilityVSAvoidcommand execution delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system dynamically adjusts command execution based on real-time engine speed conditions. Instead of a fixed delay, the system monitors engine speed continuously and executes commands as soon as predetermined thresholds are satisfied, providing adaptive response that balances reliability with minimal unnecessary delay

Inventive Principle:
Principle #15Dynamics

3Reliability

If the throttle actuator moves to idle position to decrease engine speed, then the engine speed is reduced below the first threshold, but additional time is required for the speed to decrease before shift command can be executed

Engineering Contradiction:
Improveengine speed controlVSAvoidtime to decrease engine speed
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system uses the throttle actuator to naturally regulate engine speed back within acceptable thresholds without requiring external intervention. When the engine speed exceeds the first threshold, the throttle is automatically adjusted to idle position, allowing the engine to self-regulate its speed down to the threshold level, ensuring reliable operation while minimizing manual control complexity

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP2534397B1A method and system for delaying shift and throttle commands based on engine speed in a marine vessel
Publication Date: 2020.10.28 MARINE CANADA ACQUISTION INC
  • EP2534397B1 patent drawingFigure 1
  • EP2534397B1 patent drawingFigure 2
  • EP2534397B1 patent drawingFigure 3

AI summary

A method for delaying shift and throttle commands based on engine speed comprises establishing a predetermined threshold engine speed. Shift and throttle commands are calculated based on the position of a control lever which allows an operator to manually control shift and throttle functions. Execution of the shift and throttle commands is delayed if the engine speed is above the predetermined maximum threshold engine speed.