Wellbore Flowrate Estimation Using Marker Fluid Tracking

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Solution Overview

Problem

Existing well evaluation methods, such as traditional well tests, are time-intensive, require field personnel presence, and provide outdated flowrate data due to the complexity of multi-phase fluid mixtures and the difficulty in obtaining real-time in-line flowrate measurements, leading to infrequent testing and outdated performance data.

Innovation Solution

The method involves monitoring pressure in tubing with a detectable marker fluid introduced under similar conditions to estimate real-time flow velocity and flowrate, allowing for continuous data collection without interrupting production and enabling adjustments to lift fluid addition to maintain desired production levels, using sensors to track the marker fluid's progression and calculate slip coefficients for accurate flowrate estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional well tests are performed to measure flowrate, then measurement precision is improved, but loss of time increases and productivity decreases

Engineering Contradiction:
Improveflowrate measurement precisionVSAvoidtime for well testing
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

A marker fluid is introduced as an intermediary substance to track flow velocity. The marker fluid moves with the production fluid through the tubing, and its position is detected at two locations to calculate flow velocity, which then allows estimation of production fluid flowrate without directly measuring the multi-phase mixture

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The complex mechanical well testing system that requires personnel presence and direct measurement of multi-phase flow is replaced with a simpler system using marker fluid tracking and pressure sensing. The flowrate is estimated through mathematical relationships rather than direct mechanical measurement of the production fluid

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If traditional well tests are performed to obtain flowrate data, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveflowrate measurement precisionVSAvoidcomplexity of well testing system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The marker fluid serves as a simplified intermediary that avoids the complexity of directly measuring multi-phase flow. Instead of complex sensors to measure oil, water, and gas flow separately, the system uses a single marker fluid whose movement can be tracked with simple pressure sensors

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the measurement parameter from direct multi-phase flow measurement to marker fluid velocity measurement. By tracking the position of the marker fluid front at two different locations and calculating its velocity, the system derives production flowrate through established relationships, simplifying the measurement approach

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If well tests are performed infrequently due to time constraints, then loss of time is reduced, but reliability of performance data deteriorates

Engineering Contradiction:
Improvetime for well testingVSAvoidreliability of well performance data
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The system enables continuous or frequent flowrate monitoring by using a quick marker fluid injection and detection method. Multiple flowrate measurements can be obtained over time as the marker fluid moves through the tubing, providing ongoing performance data rather than single infrequent snapshots

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The marker fluid is injected in advance into the tubing before the production fluid flows past the detection points. This preliminary introduction of the marker allows its position to be tracked as it moves with the production fluid, enabling flowrate calculation without interrupting production

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for real-time well performance monitoring, reducing the need for personnel and enabling frequent data updates, enabling more precise control of production fluid flow and improving the accuracy and timeliness of well performance assessment.

Implementation Method 1

pressure in the tubing is monitored over time and at spaced apart locations, and a detectable marker fluid is introduced into the tubing

Methodology Applied
Scientific EffectPressure monitoring: Pressure Gradient

Implementation Method 2

A lift fluid is added to the tubing

Methodology Applied
Scientific EffectGas lift: Gas Lift

Implementation Method 3

pressure in the tubing is monitored over time and at spaced apart locations

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 4

An amount of marker fluid is introduced into the tubing having a density different from a density of the mixture

Methodology Applied
Scientific EffectDensity difference: Density Gradient

Data Source

PatentUS11125058B2Method of wellbore operations
Publication Date: 2021.09.21 SILVERWELL ENERGY LTD
  • US11125058B2 patent drawing
  • US11125058B2 patent drawing
  • US11125058B2 patent drawing

AI summary

A method of estimating a real time production flowrate from a well by estimating a real time flowrate of a marker fluid in the well, and comparing the estimated flowrate with a baseline marker fluid flowrate; where the baseline marker fluid flowrate correlates to baseline production fluid flowrate. The baseline marker fluid flowrate is obtained by introducing an amount of a marker fluid in the well, monitoring the time over which the marker fluid travels a set distance, and estimating a flowrate of the marker fluid based on the monitored time and amount of marker fluid. The real time production flowrate is obtained by extrapolating the baseline production fluid flowrate by an amount derived from a comparison of the baseline and real time marker fluid flow rates.