Marker Opening Device Segmentation Leverage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The separation of recyclable plastic components from non-recyclable parts in markers is hindered by their secure engagement, requiring excessive force for disassembly, which is a challenge for efficient recycling.

Innovation Solution

A marker opening device with a plug remover and nib remover, featuring angled openings that cradle the plug and nib, allowing for easier separation by applying leverage without the need for excessive force, and a cartridge remover for complete disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the plug and nib are tightly secured to prevent accidental removal, then the reliability of the marker is improved, but the ease of disassembly for recycling deteriorates

Engineering Contradiction:
Improveprevention of accidental removalVSAvoidease of disassembly
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The device is divided into separate functional sections: a plug remover section with a first opening for the plug, and a nib remover section with a second opening for the nib. This segmentation allows each component to be removed through dedicated mechanisms, making the disassembly process systematic and easier for recyclers while maintaining secure engagement during normal use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device acts as an intermediary tool between the tightly secured plug/nib and the recycler. It provides mechanical advantage through lever arms and opening geometries that enable force multiplication, allowing recyclers to overcome the strong engagement forces without needing to apply excessive force directly to the plug or nib themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If excessive force is required to remove the plug and nib, then the security against unintended removal is maintained, but the productivity of the recycling process deteriorates

Engineering Contradiction:
Improvesecurity against unintended removalVSAvoidrecycling efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The device incorporates dynamic elements including lever arms that can rotate about pivot points and openings that can be entered at various angles. These dynamic mechanisms allow the recycler to apply force in the most efficient direction and magnitude, transforming a static high-force requirement into a dynamic low-force operation through mechanical advantage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device replaces direct mechanical force application with a system of levers, pivots, and geometric openings that provide mechanical advantage. Instead of applying force directly to the plug or nib, the recycler uses the device's lever arms to amplify their input force, substituting a high-force direct approach with a low-force indirect approach through mechanical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11840113B2Marker opener
Publication Date: 2023.12.12 CRAYOLA LLC
  • US11840113B2 patent drawing
  • US11840113B2 patent drawing
  • US11840113B2 patent drawing

AI summary

The present disclosure is directed to a marker opening device comprising at least one plug remover, at least one nib remover, and/or at least one cartridge remover. Also provided herein is a method of disassembling a marker using the marker opening device, the disassembly of the marker allowing for separation of the recyclable and non-recyclable components thereof.