Marker-Tracked 3D Measurement for High-Speed Wireless Scanning

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Solution Overview

Problem

Existing three-dimensional scanners face challenges in transmitting large image data at high frame rates due to communication band restrictions, particularly in wireless communication, limiting the speed and convenience of wide-range scanning.

Innovation Solution

A three-dimensional measurement device that includes a three-dimensional scanner with a scanner light source, an imaging unit with a movable imaging part, and wireless communication units to transmit reduced data via self-luminous markers, enabling high-speed scanning while maintaining wireless convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If three-dimensional scanner transmits image data at high frame rate for high-speed scanning, then scanning speed is improved, but data transmission becomes difficult due to communication band restriction

Engineering Contradiction:
Improvescanning speedVSAvoiddata amount
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent extracts only the essential information (marker positions and postures) from the full image data and transmits this reduced data set wirelessly. The imaging unit captures images of markers on the scanner, and the camera image processing unit extracts marker position and posture information, transmitting only this extracted data via wireless communication unit, thereby reducing data quantity while maintaining scanning functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses marker images as a simplified representation (copy) of the scanner's state. Instead of transmitting the complete scanner image data, the system transmits extracted marker information which serves as a representative copy containing the essential positional and postural data needed for three-dimensional measurement.

Inventive Principle:
Principle #26Copying

2Ease of operation

If wireless communication is used for portability, then ease of operation is improved, but data transmission capability deteriorates due to communication band restriction

Engineering Contradiction:
ImproveportabilityVSAvoiddata transmission capacity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent extracts only the essential information (marker positions and postures) from the full image data and transmits this reduced data set wirelessly. The imaging unit captures images of markers on the scanner, and the camera image processing unit extracts marker position and posture information, transmitting only this extracted data via wireless communication unit, thereby reducing data quantity while maintaining scanning functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the data transmission parameter from transmitting complete image data to transmitting extracted marker information. This parameter change enables wireless communication to function effectively by reducing the data volume to a level compatible with wireless communication band restrictions while maintaining the necessary measurement capabilities.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves high-speed scanning by reducing data transmission through wireless communication of marker information, ensuring convenience and portability, even at distant locations from commercial power supplies.

Implementation Method 1

a scanner light source that emits pattern light

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

a scanner imaging part that captures an image of the pattern light emitted by the scanner light source

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Implementation Method 3

the markers are, for example, self-luminous markers, the markers emit light

Methodology Applied
Scientific EffectLight emission from markers: Luminescence

Data Source

PatentUS20250327659A1Three-dimensional measurement device
Publication Date: 2025.10.23 KEYENCE CORP
  • US20250327659A1 patent drawing
  • US20250327659A1 patent drawing
  • US20250327659A1 patent drawing

AI summary

High-speed scanning is implemented while securing convenience of wireless communication. A three-dimensional measurement device 1 includes: a three-dimensional scanner 2 that processes a first image including pattern light to generate first measurement information; an imaging unit 3 that moves a field of view to make the three-dimensional scanner 2 be within the field of view and includes a first wireless communication unit that transmits second measurement information generated by processing a second image including a marker of the three-dimensional scanner 2; and a three-dimensional data generation unit 4 that includes a second wireless communication unit configured to receive the second measurement information transmitted via the first wireless communication unit and generates a point cloud indicating a three-dimensional shape of a measurement target based on the first measurement information generated by the scanner image processing unit and the second measurement information received via the second wireless communication unit.