Interlockable Building Bricks with TiO2 Shell for Mars

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current technologies lack a comprehensive architectural approach for designing modular building systems that can effectively accommodate extreme environmental conditions on Mars, such as high radiation and extreme temperatures, using in-situ materials for both structural integrity and modularity.

Innovation Solution

A method involving the design and manufacture of interlockable building bricks with a TiO2 shell portion, utilizing in-situ materials like Martian regolith, and 3D printing, which allows for modular structures to be created with a common outer surface and voids for reduced weight and increased structural efficiency, responding to topographic characteristics and environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If modular building bricks are designed with interlocking mechanisms for easy assembly, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of assemblyVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The building system is divided into modular bricks that can be independently manufactured and assembled. Each brick is a discrete unit with standardized interlocking features, allowing the complex structure to be built from simple, repeatable components that are easy to handle and assemble.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple functional features are integrated into a single brick design: the interlocking protrusions and recesses combine structural connection, alignment, and stability functions. The shell portion integrates radiation shielding and structural integrity, merging protection and structural functions into one element.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a shell portion containing TiO2 is added to protect against radiation, then reliability is improved, but weight of stationary object increases

Engineering Contradiction:
Improveradiation protectionVSAvoidbrick weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The brick combines regolith material with TiO2 to create a composite structure. The TiO2 shell portion provides radiation shielding functionality while the regolith core provides structural mass, creating a composite material that achieves protection requirements with optimized weight compared to solid shielding materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The TiO2 shell is applied specifically to the outer surface of each brick where radiation exposure occurs, rather than distributing shielding material throughout the entire structure. This localized approach provides radiation protection where needed while minimizing additional weight.

Inventive Principle:
Principle #3Local quality

3Weight of stationary object

If voids are created in the brick structure to reduce weight, then weight of stationary object is reduced, but strength decreases

Engineering Contradiction:
Improvebrick weightVSAvoidstructural strength
Core Design Contradiction:
Weight of stationary objectVSStrength

Solution Approach 1:

The brick incorporates voids or porous structures within its composition, creating a material that balances weight reduction with structural integrity. The voids are strategically positioned and sized to minimize weight while maintaining sufficient strength for the building application.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The combination of regolith and TiO2 creates a composite material with optimized mechanical properties. The composite structure provides sufficient strength despite the presence of voids, as the material composition and interlocking design compensate for the reduced density.

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If interlockable bricks are manufactured using 3D printing with in-situ materials, then ease of manufacture is improved, but manufacturing precision may worsen

Engineering Contradiction:
Improvemanufacturing feasibilityVSAvoiddimensional accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The building system uses standardized modular bricks with tolerance-built interlocking features. By segmenting the structure into discrete units with standardized dimensions and built-in tolerance accommodation, the system achieves sufficient precision for structural assembly without requiring ultra-precise manufacturing, making 3D printing with in-situ materials feasible.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a flexible, modular building system that enhances structural resistance against environmental factors like wind and radiation, utilizing local resources to reduce transportation costs and ensure structural integrity in extraterrestrial environments.

Implementation Method 1

said shell portion comprises TiO2

Methodology Applied
Scientific EffectRadiation absorption: Absorption (EM radiation)

Data Source

PatentUS11141881B2Manufacturing method for a building system in regards to structural and environmental factors
Publication Date: 2021.10.12 OZYEGIN UNIVSI
  • US11141881B2 patent drawing
  • US11141881B2 patent drawing
  • US11141881B2 patent drawing

AI summary

A method for designing and manufacturing a building system in regards to environmental factors including, acquiring a visual image for determining topographic characteristics of a surface, generating a set of architectural geometries in a computing system, creating design models representing an architectural design of the building system, geometric comparison and evaluation of the topographic characteristics with the architectural geometries, selecting a design model for manufacturing the building system, manufacturing a plurality of interlockable building bricks, obtaining a plurality of interlockable modular structure by combining the interlockable building bricks, each of said bricks having a shell portion formed on the inner core of the interlockable building bricks so that the modular structure has common outer surface formed from said shell portion of each brick. The shell portion includes TiO2 exhibiting a radiation-protective effect and manufacture of the building system in regards to environmental factors.