Mask Coupling Apparatus with Elastic Strap Adjustment

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Solution Overview

Problem

Traditional mask-to-helmet coupling systems require removing the helmet to adjust straps, making adjustments difficult and time-consuming, especially in field conditions, and often cause discomfort due to pressure points and headaches.

Innovation Solution

A mask coupling apparatus featuring adjustable elastic straps with quick-release assemblies and mounting rails on the helmet, allowing for easy coupling and uncoupling, and independent adjustment of strap lengths for improved fit and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional sliding tab adjusting mechanisms are used on mask straps, then the mask can be adjusted to fit different head sizes, but the adjustment process becomes difficult and time-consuming, especially when wearing gloves

Engineering Contradiction:
Improvemask fit adjustmentVSAvoidadjustment operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The mask strap system is divided into multiple discrete adjustment points along the strap, allowing the user to select and adjust individual segments rather than manipulating a continuous sliding mechanism. This segmentation makes the adjustment process simpler and more accessible, especially when wearing gloves.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A card or tag with corresponding holes is introduced as an intermediary tool to facilitate adjustment. The user inserts the card through the strap and coupling to secure the desired length, making the adjustment process easier and more precise without requiring complex manual manipulation of the strap itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If traditional sliding tab mechanisms are used for mask strap adjustment, then the mask can be adjusted while worn, but the mechanism causes discomfort such as pressure points and headaches

Engineering Contradiction:
Improvemask fit adjustmentVSAvoidpressure points and headaches
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The problematic sliding tab mechanism that causes pressure points and headaches is completely removed from the system. Instead, the patent uses a card insertion system that distributes pressure more evenly across the head and eliminates the concentrated pressure points caused by traditional sliding tabs.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The adjustment mechanism changes from a sliding tab system to a discrete hole-and-card system, fundamentally altering how the strap secures to the head. This parameter change in the adjustment mechanism eliminates the harmful pressure points while maintaining the ability to adjust mask fit.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If helmet is worn over mask straps traditionally, then the mask and helmet can both be worn securely, but the helmet must be removed to adjust the mask straps

Engineering Contradiction:
Improvemask and helmet securityVSAvoidadjustment accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The mask strap adjustment points are pre-positioned and designed to be accessible over the helmet, allowing users to make adjustments without removing the helmet. The coupling mechanism is specifically designed to accommodate helmet wear while maintaining adjustment capability.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If quick-release assemblies are used on mask connectors, then the mask can be quickly coupled and uncoupled from the helmet, but the connecting mechanism becomes more complex

Engineering Contradiction:
Improvecoupling and uncoupling speedVSAvoidconnector mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The quick-release connector is designed to be operated by a single simple motion - pushing a release tab that automatically disengages the coupling. This self-service design achieves quick release functionality without requiring complex multi-step mechanisms or tools.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and easy adjustments of the mask-to-helmet coupling system, reducing discomfort and time required for adjustments, while maintaining a secure fit in field conditions.

Implementation Method 1

an adjusting mechanism including a single elastic strap having a first end, a second end, a first portion and a second portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9826793B2Mask coupling apparatus
Publication Date: 2017.11.28 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US9826793B2 patent drawing
  • US9826793B2 patent drawing
  • US9826793B2 patent drawing

AI summary

A mask coupling apparatus coupled to an outer surface of a helmet and couplings of a mask including an adjusting mechanism comprising a single elastic strap coupled to the mask at both ends via the couplings, where the ends of the elastic strap are free to adjust the length of the mask coupling apparatus.