Respiratory Mask Humidity Control With Breath-Synced Fans

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Solution Overview

Problem

Respiratory protective devices experience discomfort due to increased humidity levels, leading to reduced user comfort and efficiency, especially during physical activity, as existing systems struggle with lag in fan speed adjustments and breath synchronization.

Innovation Solution

A respiratory protective device equipped with a humidity sensor, pressure sensors, and a microcontroller unit to control fan speed and direction based on real-time humidity and breath patterns, compensating for lag times to improve comfort and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fan speed is increased to reduce humidity faster, then humidity reduction effectiveness is improved, but user comfort deteriorates due to lag in speed adjustment and breath synchronization issues

Engineering Contradiction:
Improvehumidity reduction effectivenessVSAvoiduser comfort
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The controller component predicts future breath events based on historical breath pattern data and proactively adjusts fan speed before the breath occurs. This preliminary action allows the fan to be synchronized with breath cycles without lag, maintaining high humidity reduction effectiveness while ensuring comfort by preventing inappropriate fan operation during inhalation or exhalation phases.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors actual breath patterns via pressure sensors and compares them with predicted patterns. The controller adjusts fan speed in real-time based on this feedback loop, ensuring the fan operates at optimal speed for humidity reduction while synchronizing with actual breath events. This feedback mechanism resolves the contradiction by allowing aggressive humidity control when needed while maintaining comfort through accurate breath synchronization.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If real-time breath pattern monitoring is implemented to improve synchronization, then user comfort is improved, but device complexity increases due to additional sensors and processing requirements

Engineering Contradiction:
Improvebreath synchronization accuracyVSAvoidsensor and processing requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The pressure sensor component serves multiple functions: it detects breath events for synchronization purposes, monitors breathing patterns for prediction algorithms, and can potentially detect other physiological parameters. By making this single sensor multi-functional, the system achieves accurate breath synchronization without adding dedicated sensors solely for this purpose, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller component utilizes existing data from the pressure sensor (collected for other purposes such as flow rate monitoring) and repurposes it for breath pattern recognition and fan synchronization. The system serves itself by finding multiple uses for collected data without requiring additional dedicated measurement systems, thus improving synchronization accuracy while minimizing added complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12569703B2Apparatus and method reducing humidity in respiratory protective device
Publication Date: 2026.03.10 HONEYWELL SAFETY PRODUCTS USA INC
  • US12569703B2 patent drawing
  • US12569703B2 patent drawing
  • US12569703B2 patent drawing

AI summary

Apparatuses and methods reducing humidity in respiratory protective devices are provided. For example, an example respiratory protective device includes a humidity sensor component embedded in an exhalation filtration component of the respiratory protective device, at least one fan component positioned adjacent to an inhalation filtration component of the respiratory protective device, and a controller component in electronic communication with the humidity sensor component and the at least one fan component.