Aircrew Breathing Mask Regulator Knob Lock for Emergency Mode Selection

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Solution Overview

Problem

Existing aircrew breathing masks face difficulties in accurately selecting the 'EMERGENCY' mode due to the asymmetrical mode selection knob, leading to potential accidental selection of the 'NORMAL' mode during emergencies, compromising safety.

Innovation Solution

A regulator assembly with a mode selection knob featuring a base and cover mechanism that locks the rotation from the '100%' to 'NORMAL' position, preventing accidental selection by allowing the knob to be unlocked only when intended, ensuring the 'EMERGENCY' mode can be accessed easily during emergencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the mode selection knob is made asymmetrical to enable direction distinction, then the ease of operation is improved, but the reliability deteriorates due to accidental wrong selection

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention introduces a dynamic locking mechanism where the cover can be moved between locked and unlocked positions. In the locked position, the mode selection knob is prevented from rotating from the 100% position to the NORMAL position, thereby preventing accidental wrong selection while maintaining ease of operation when properly unlocked

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cover acts as an intermediary element between the user and the mode selection knob. It mediates the selection process by requiring deliberate action to unlock before allowing mode changes, thus preventing accidental selections while preserving operational ease when intentionally activated

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If the mode selection knob is made asymmetrical with lateral markings, then the information visibility is improved, but the device complexity increases

Engineering Contradiction:
Improveinformation visibilityVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The invention merges the information display function (lateral markings) with the protective locking function in a single integrated cover structure. This combination maintains information visibility while avoiding the need for separate complex indicator systems, thereby controlling device complexity

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the cover is added to lock the mode selection knob, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention segments the mode selection mechanism into distinct functional components: the base containing the mode selection knob, and the cover providing locking protection. This segmentation allows the locking function to be added with minimal impact on the overall device complexity, as each component performs its specific function independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cover incorporates a sliding mechanism that allows it to move between locked and unlocked positions. This dynamic feature provides reliable protection when locked while maintaining operational flexibility when unlocked, achieving high reliability without requiring a completely complex mechanical system

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12515081B2Regulator assembly for an aircrew breathing mask
Publication Date: 2026.01.06 SAFRAN AEROSYST
  • US12515081B2 patent drawing
  • US12515081B2 patent drawing
  • US12515081B2 patent drawing

AI summary

A regulator assembly for an aircrew breathing mask is provided The regulator assembly includes a support, a mode selection knob movable between a first position, a second position and a third position, the mode selection knob comprising a base pivotably mounted on the support with respect to an axis of rotation, and a cover supported by the base. The cover can be movable relative to the base between a locked position of the mode selection knob and an unlocked position of the mode selection knob, the locked position locking the rotation of the mode selection knob from the second position to the third position, the unlocked position permitting rotation of the mode selection knob from the second position to the third position.