Respiratory Mask Segmentation for Clear Speech and Filtration

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Solution Overview

Problem

Current respiratory face masks obstruct expressive facial features, such as the mouth, compromising communication and user comfort due to opaque designs that obscure the oronasal area and cause breathing difficulties, while transparent shields lack effective filtration.

Innovation Solution

A respiratory filtration system with a transparent oronasal cover and strategically positioned filters over impassive facial features, combined with a modular forced air module and conforming seal, to optimize communication and filtration efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If opaque filtration material is used to provide effective barrier against air-borne contaminants, then filtration efficiency is improved, but visual communication is degraded

Engineering Contradiction:
Improvefiltration efficiencyVSAvoidvisual communication
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The face mask is divided into distinct functional zones: a transparent oronasal cover for visual communication and impassive facial features, and separate filtration media positioned over cheek areas and jaw. This segmentation allows each zone to perform its specialized function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the face mask have different optical properties tailored to their function: the oronasal cover is transparent to enable visual communication, while filtration areas can be opaque. This local differentiation resolves the contradiction between visibility and filtration.

Inventive Principle:
Principle #3Local quality

2Reliability

If tight-fitting filtration media is used to ensure effective seal, then filtration reliability is improved, but user comfort is degraded

Engineering Contradiction:
Improveseal effectivenessVSAvoiduser comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The sealing function is separated from the main oronasal cover and assigned to a distinct conforming seal component. This seal is specifically designed to engage with facial features and provide the necessary tight fit, while the main mask body remains less restrictive.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conforming seal is designed to dynamically adapt its shape and properties to match individual user facial contours. This parameter adjustment allows effective sealing without requiring excessive tightness that would cause discomfort.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If filtration media is positioned over oronasal area, then filtration efficiency is improved, but speech clarity is degraded

Engineering Contradiction:
Improvefiltration efficiencyVSAvoidspeech clarity
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The filtration media is extracted from the oronasal area and repositioned to cover only impassive facial features such as cheeks and jaw. This extraction removes the source of speech degradation while maintaining filtration capability in non-critical areas.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Filtration is applied locally to impassive facial features rather than uniformly across the entire face mask. This localized approach maintains speech clarity by leaving the oronasal area uncovered while still providing filtration where it is most effective for particle capture.

Inventive Principle:
Principle #3Local quality

4Loss of information

If transparent oronasal cover is used to improve visual communication, then visual communication is improved, but filtration effectiveness is degraded

Engineering Contradiction:
Improvevisual communicationVSAvoidfiltration effectiveness
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The mask system is segmented into a transparent oronasal cover for visual communication and separate filtration media components positioned elsewhere on the face. This segmentation allows the transparent portion to enable communication while filtration areas maintain barrier protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The overall mask system performs multiple functions through its components: the transparent oronasal cover enables visual communication and protects the oronasal area, while separate filtration media provide particle filtration. Together, they achieve both communication and protection goals.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances user-observer communication by allowing clear speech and facial gestures while providing effective filtration and comfort through reduced pressure drop and improved sealing engagement.

Implementation Method 1

transparent oronasal cover, which allows a substantially unobstructed view of the user's oronasal area

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

filtration media designed to filter at least 95% of the airborne particulates entering and exiting the N95 filtration media

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 3

conforming seal that is configured to provide sealing engagement with at least a portion of the user's facial features

Methodology Applied
Scientific EffectSealing engagement: Adhesive

Data Source

PatentUS11344754B1Respiratory face mask for improved communications
Publication Date: 2022.05.31 ZVERSE INC
  • US11344754B1 patent drawing
  • US11344754B1 patent drawing
  • US11344754B1 patent drawing

AI summary

The present disclosure delineates both active as well as passive respiratory filtration systems. The respiratory filtration systems are configured to be worn by a user, providing the user protection from the ambient environment, possibly containing microorganisms, pathogens, particulate matter, and the like. Some embodiments are also designed to protect observers, by filtering user exhalation air released into the environment. Nontransparent members of the system are configured to be located over impassive features of the user's face, such as the cheeks or chin areas. The disclosed respiratory filtration system(s) includes one or more hygienic materials. The hygienic materials are carefully selected and disposed at predetermined locations within the respiratory filtration system, so to optimize user to the observer(s) communications. Optimized communications include the transmission of distortion-free speech and/or unobstructed view of the user's oronasal area—via an expression window(s).