Reinforced Masonry Bond Beam Construction

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Solution Overview

Problem

Current methods for strengthening masonry walls, such as using windposts, require additional materials, labor, and create aesthetic and acoustic concerns, while also necessitating expansion joints and fire protection, which can complicate the construction process and increase costs.

Innovation Solution

Incorporating a reinforced concrete 'bond beam' within the masonry structure, which is cast between existing load-bearing structures and masonry courses, to enhance the wall's strength against transverse loading and deflection, potentially eliminating the need for expansion joints and simplifying the construction process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If windposts are used to strengthen masonry walls, then the wall strength against lateral stress is improved, but the device complexity and construction requirements increase

Engineering Contradiction:
Improvewall strengthVSAvoidconstruction requirements
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent combines the strengthening function with the masonry structure itself by integrating reinforced concrete bond beams and vertical reinforcement directly into the wall construction. This merging eliminates the need for separate windpost elements, reducing device complexity while maintaining wall strength against lateral stress.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The reinforced concrete bond beams serve multiple functions: they strengthen the wall against lateral stress, provide structural continuity, and integrate with the masonry courses. This multi-functionality replaces the specialized windpost, reducing the number of different components needed and simplifying construction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If windposts are installed to provide structural support, then the wall stability is improved, but the ease of manufacture decreases due to additional requirements

Engineering Contradiction:
Improvewall stabilityVSAvoidconstruction process
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent incorporates reinforcement elements during the initial masonry construction phase rather than installing them afterward. Bond beams are cast as part of the wall building process, and vertical reinforcement is placed within mortar joints during laying, making the strengthening action preliminary and integrated into the main construction flow.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The masonry structure itself provides the framework for the reinforcement system. The bond beams are formed within the masonry courses, and the wall structure supports and positions the vertical reinforcement during construction, allowing the structure to serve its own strengthening needs without requiring separate complex installation procedures.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If expansion joints are added around windposts, then the structural flexibility is improved, but the loss of substance increases due to filler material requirements

Engineering Contradiction:
Improvestructural flexibilityVSAvoidfiller material
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The patent extracts the expansion joint requirement from the windpost installation by eliminating the windpost itself. The integrated reinforced masonry construction does not require separate expansion joints with filler materials at reinforcement locations, removing this source of material loss while maintaining structural flexibility through the reinforced concrete elements.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If fire protection is applied to steel posts, then the safety is improved, but the ease of operation decreases due to additional construction steps

Engineering Contradiction:
ImprovesafetyVSAvoidconstruction simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent merges the fire protection requirement into the masonry structure itself. Since the reinforcement is integrated within the masonry walls rather than using separate steel posts, the masonry material provides inherent fire protection, eliminating the need for additional fire protection applications and simplifying construction operations.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides enhanced structural integrity and flexibility, allowing longer masonry panel lengths without expansion joints, increased deflection capacity, and improved aesthetic integration, while reducing construction complexity and costs.

Implementation Method 1

Incorporating a reinforced concrete 'bond beam' within the masonry structure, which is cast between existing load-bearing structures and masonry courses, to enhance the wall's strength against transverse loading and deflection

Methodology Applied
Scientific EffectComposite materials: Composite Materials

Implementation Method 2

The bond beam acts to transmit transverse loads to the load bearing structure on one or both sides of the infill space, preventing excessive deflection and destruction of the masonry infill panel

Methodology Applied
Scientific EffectForce transmission: Force

Data Source

PatentUS9127449B2Reinforced masonry panel structures
Publication Date: 2015.09.08 WEMBLEY INNOVATION LTD
  • US9127449B2 patent drawing
  • US9127449B2 patent drawing
  • US9127449B2 patent drawing

AI summary

A method of constructing a masonry infill in a load bearing structure comprises the steps of: laying one or more courses of masonry (7) in the infill space; partitioning off a casting space having as its base the then uppermost course of masonry (22); the casting space extending from one side of the infill space to the other; positioning reinforcing material (14) in the casting space; securing an end of the reinforcing material to the load bearing structure; filling the casting space with concrete (20), and laying one or more further courses of masonry on top of the filled casting space. The reinforced concrete forms a bond beam which strengthens the masonry. The reinforcing material may be rebar, secured to a load-bearing frame of the building by a cleat (16) having pockets (12) for reception of the rebar ends. Optionally the reinforcement may be tensioned, to pre-stress the bond beam. The bond beam may also be used to strengthen bonded, load-bearing masonry panels in bending, without being secured to an adjacent load-bearing structure.