Mass Flow Controller NFC USB Configuration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current mass flow controllers require expensive rotary switches and power cables for configuration, leading to increased costs and complexity, and necessitate physical connection to a computer for data collection and real-time data processing.

Innovation Solution

Incorporation of Near Field Communication (NFC) and Universal Serial Bus (USB) connections to enable configuration and data exchange without expensive switches or power cables, allowing for remote setting of MacID and baud rate settings using NFC and using off-the-shelf cables and hubs for data exchange via USB.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If rotary switches and power cables are used for configuration, then configuration capability is achieved, but device complexity and cost increase

Engineering Contradiction:
Improveconfiguration capabilityVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces mechanical rotary switches with a near-field communication (NFC) interface that uses electromagnetic fields for wireless communication. This substitution eliminates the need for physical switches and cables, reducing mechanical complexity while maintaining configuration capability. The NFC interface allows configuration parameters to be set and read wirelessly through electromagnetic coupling between the MFC and a host device.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If rotary switches and power cables are used for configuration, then configuration capability is achieved, but manufacturing cost increases

Engineering Contradiction:
Improveconfiguration capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent replaces expensive mechanical rotary switches and power cables with an NFC interface that uses integrated circuits and antennas. This substitution significantly reduces component costs and assembly complexity, making the device more economical to manufacture while maintaining full configuration capability through wireless electromagnetic communication.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If physical connection to computer is required for data collection, then data collection capability is achieved, but ease of operation decreases

Engineering Contradiction:
Improvedata collection capabilityVSAvoidease of operation
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent replaces physical cable connections with a near-field communication (NFC) interface that enables wireless data transfer. This allows configuration parameters and operational data to be read and written through electromagnetic coupling between the MFC and a host device, eliminating the need for physical connections while maintaining data collection capability and significantly improving ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2972630B1Mass flow controller with near field communication and/or USB interface
Publication Date: 2019.01.16 ILLINOIS TOOL WORKS INC
  • EP2972630B1 patent drawingFigure 1
  • EP2972630B1 patent drawingFigure 2
  • EP2972630B1 patent drawingFigure 3

AI summary

The disclosed embodiments include several embodiments of a mass flow controller and methods for configuring a mass flow controller. For example, in one embodiment, the method includes automatically displaying a current configuration parameter, such as, but not limited to, a MacID and/or baud rate, in response to receiving power, from an external device, at a communication interface, such as, but not limited to, a near-field communication interface and/or a universal serial bus communication interface of the mass flow controller. The method adjusts the configuration parameter based on user input and stores the configuration parameter in memory while being powered by the external device.