Mass Storage Chassis Assembly with Segmented Drive Bays

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Solution Overview

Problem

Mass storage systems face challenges in efficiently managing storage drive failures, as existing solutions are costly, time-consuming, and inefficient, with hot-swappable designs wasting space and causing vibrations, and fail-in-place concepts requiring excessive spare drives, leading to low density and high costs.

Innovation Solution

A mass storage chassis assembly designed to accommodate a predetermined number of storage drive failures, featuring a chamber with working drives and an outside deck for easy replacement, using a detection system to reconfigure spare drives as working ones without opening the chamber, thus minimizing downtime and maintaining system density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If hot-swappable designs are used to replace storage drives, then replacement speed is improved, but system vibrations increase and space is wasted

Engineering Contradiction:
Improvedrive replacement timeVSAvoidvibrations
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The storage system is divided into multiple independent drive bays within a sealed enclosure. Each drive bay can be independently accessed and replaced, allowing hot-swappable functionality while containing vibrations within the sealed chamber. The segmentation of the enclosure into accessible bays enables time-efficient replacement without compromising structural stability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If fail-in-place concepts are used with excessive spare drives, then reliability is improved, but system density decreases and costs increase

Engineering Contradiction:
Improvesystem reliabilityVSAvoidsystem density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system pre-allocates specific drive bays as spare capacity within the sealed enclosure, ready for immediate replacement of failed drives. This preliminary preparation of spare slots ensures rapid failover and maintains high reliability without requiring excessive spare drives throughout the entire system, thereby preserving system density and reducing costs.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If drives are organized in sealed sub-assemblies, then protection is improved, but ease of repair worsens

Engineering Contradiction:
Improvedrive protectionVSAvoiddrive accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The sealed enclosure is segmented into multiple independent access bays, each housing individual drives or drive assemblies. This segmentation allows technicians to access and repair specific drives without opening the entire sealed enclosure, maintaining both the protective benefits of sealing and the ease of repair through targeted access points.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If chamber is opened for drive replacement, then ease of operation is improved, but system stability deteriorates

Engineering Contradiction:
Improvedrive replacement easeVSAvoidchamber stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The chamber is divided into multiple independent access bays with individual access points. This segmentation enables drive replacement operations to be performed on specific bays without opening the entire chamber, thereby maintaining chamber stability and environmental control while still providing ease of operation for drive maintenance.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10042730B2Mass storage chassis assembly configured to accommodate predetermined number of storage drive failures
Publication Date: 2018.08.07 WESTERN DIGITAL TECHNOLOGIES INC
  • US10042730B2 patent drawing
  • US10042730B2 patent drawing
  • US10042730B2 patent drawing

AI summary

A mass storage chassis assembly configured to accommodate a predetermined number of storage drive failures is provided. The mass storage chassis assembly in one example includes a chamber, a plurality of working storage drives in the chamber, and an outside deck including one or more empty storage drive receptacles outside the chamber.