Massage Device Lubricated Enclosed Space Manufacturing
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Solution Overview
Problem
Existing massage devices have limitations in materials and manufacturing methods, resulting in a cumbersome production process and simple product structure, leading to an average user comfort experience.
Innovation Solution
A manufacturing method involving specific molds, raw materials, and assembly steps to create a massage device with a soft outer body, bushing, and lubricating oil, which forms an enclosed space to enhance comfort, and includes a vibration motor and control device without additional shells for improved user experience.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If traditional manufacturing methods are used, then the production process is simple, but the product structure is simple and comfort level is average
Solution Approach 1:
The manufacturing process is divided into multiple independent steps: forming the soft outer body, creating the bushing, forming suction cups, and assembling components. This segmentation allows each component to be manufactured separately with optimized processes, achieving complex product structure through systematic division of manufacturing steps
2Device complexity
If traditional materials and manufacturing methods are used, then the production process is cumbersome, but the comfort level is average
Solution Approach 1:
The patent introduces lubricating oil as a new parameter/material in the enclosed space between the bushing and soft outer body. This parameter change transforms the traditional solid-structure design into a hybrid system incorporating fluid, significantly improving massage comfort and effectiveness while maintaining manufacturability through standard injection and assembly processes
3Reliability
If vibration motor and control device are assembled with additional shells, then the components are protected, but the foreign body feeling increases
Solution Approach 1:
The vibration motor, control device, and power supply unit are integrated directly into the enclosed space formed by the bushing and soft outer body, eliminating the need for separate protective shells. The soft filler material provides natural protection while maintaining close contact with the user's skin, reducing foreign body feeling and improving comfort
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method results in a massage device with improved comfort and reduced foreign body feeling, providing users with a better experience through the injection of lubricating oil into the enclosed space and the integration of vibration components without additional shells.
Implementation Method 1
injecting the lubricating oil into the enclosed space formed between the bushing and the first cavity
Implementation Method 2
coating each of a front end and a rear end of an exterior of the bushing with the adhesive, fully adhering the bushing correspondingly to a front end and a rear end of the first cavity through the bushing inserting jig
Data Source
AI summary
A manufacturing method of a massage device and a massage device are provided. The method includes S10: preparing materials; S20: assembling a first mold core into an outer mold; S30: injecting a soft outer body raw material into the outer mold; S40: after the soft outer body raw material is shaped, taking out the first mold core; S50: coating a front end and a rear end of an exterior of a bushing with an adhesive, and fully adhering the bushing to a front end and a rear end of the first cavity through the bushing inserting jig; S60: injecting a soft filler raw material into the bushing; S70: placing a suction cup forming mold on a top of the outer mold; S80: placing a shaped product in an oven for baking; and S90: injecting lubricating oil into the enclosed space formed between the bushing and the first cavity.