Percussive Massage Device Pressure Indicator via Motor Current

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Solution Overview

Problem

Existing percussive massage devices do not provide a way to determine the pressure applied to the body, relying on the skill and memory of the massage therapist, which can lead to inconsistent treatments.

Innovation Solution

A method of displaying at least one pressure indicator in a percussive massage device by determining the no-load current and subtracting it from the measured current to determine the current magnitude, which is then used to indicate the applied pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pressure indication system is added to percussive massage device, then measurement precision of applied pressure is improved, but device complexity increases

Engineering Contradiction:
Improvepressure measurementVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical pressure sensing mechanisms with an electrical current measurement system. The motor controller measures the electrical current drawn by the motor during operation, which correlates with the pressure applied to the body. This substitution of mechanical sensing with electrical measurement achieves accurate pressure indication while maintaining relatively simple device architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses electrical current as an intermediary parameter to indicate pressure. Instead of directly measuring mechanical pressure, the system measures the electrical current that is affected by the mechanical load (pressure applied). The motor controller acts as an intermediary component that converts current measurements into pressure indicators displayed to the user, providing an indirect but effective measurement approach.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If conventional pressure measurement mechanisms are used, then measurement capability is improved, but device weight and size increase

Engineering Contradiction:
Improvepressure indication capabilityVSAvoiddevice weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent makes the motor controller multi-functional by having it perform both its primary function of controlling motor operation and its secondary function of measuring electrical current to indicate pressure. This eliminates the need for separate dedicated pressure sensing components, thereby avoiding additional weight and maintaining device portability while still providing pressure measurement capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If pressure indication system is implemented, then loss of information about applied pressure is reduced, but device complexity increases

Engineering Contradiction:
Improvepressure information feedbackVSAvoidsystem complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements a feedback system where the motor controller continuously monitors electrical current and provides real-time pressure information feedback to the user through a display interface. This feedback loop allows users to see the pressure being applied during treatment, enabling them to maintain consistent pressure levels across multiple treatments without requiring complex additional sensing hardware.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for the accurate and consistent display of pressure applied during percussive massage, enabling users to reproduce the correct pressure settings in subsequent treatments.

Implementation Method 1

A portable electromechanical percussive massage applicator includes a motor controller responsive to a signal from a pressure sensor to maintain the rotational speed of the motor within a selected range. The motor controller also measures the electrical current drawn by the motor.

Methodology Applied
Scientific EffectElectrical current measurement: Ohmmeter

Data Source

PatentEP4035641B1Battery-powered percussive massage device with pressure sensor
Publication Date: 2025.04.23 HYPERICE IP SUBCO LLC
  • EP4035641B1 patent drawingFigure 1
  • EP4035641B1 patent drawingFigure 2
  • EP4035641B1 patent drawingFigure 3

AI summary

A percussive massage device includes an enclosure having a cylindrical bore that extends along a longitudinal axis. A motor has a rotatable shaft that rotates about a central axis perpendicular to the longitudinal axis. A crank coupled to the shaft includes a pivot, which is offset from the central axis of the shaft. A reciprocation linkage has a first end coupled to the pivot of the crank. A piston has a first end coupled to a second end of the reciprocation linkage. The piston is constrained to move within a cylinder along the longitudinal axis of the cylindrical bore. An applicator head has a first end coupled to a second end of the piston and has a second end exposed outside the cylindrical bore for application to a person receiving treatment. A motor controller measures current applied to the motor and displays a pressure indicator responsive to the measured current.