Master Oscillator Spectral Bandwidth Control

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Solution Overview

Problem

Current gas laser apparatuses used in semiconductor exposure devices suffer from chromatic aberration due to wide natural oscillation amplitudes, leading to reduced resolution, which necessitates the narrowing of spectral bandwidth to mitigate this issue.

Innovation Solution

A master oscillator system with a grating functioning as a resonator mirror, a spectral bandwidth tuning unit, and a controller to adjust the spectral bandwidth based on stored control values, along with a detection unit to monitor and adjust the spectral bandwidth of the laser beam.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gas laser apparatus is used for semiconductor exposure, then exposure capability is provided, but chromatic aberration occurs due to wide natural oscillation amplitude, leading to reduced resolution

Engineering Contradiction:
Improveexposure capabilityVSAvoidresolution
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by narrowing the spectral bandwidth of the laser beam from its natural wide oscillation amplitude (350-400 pm) to a controlled narrow bandwidth. This is achieved through providing a line narrowing module with a line narrowing element (etalon or grating) within the laser resonator, which changes the spectral parameter to reduce chromatic aberration and improve resolution while maintaining exposure capability

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If line narrowing module is provided to narrow spectral bandwidth, then chromatic aberration is reduced, but device complexity increases

Engineering Contradiction:
ImproveresolutionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges the line narrowing function into the existing laser resonator structure by providing a line narrowing module that integrates the etalon or grating element within the resonator. This combining approach reduces the need for separate external narrowing components, thereby controlling device complexity while achieving the required spectral bandwidth narrowing for improved resolution

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If spectral bandwidth is narrowed using line narrowing element, then resolution is improved, but control precision over spectral bandwidth is insufficient

Engineering Contradiction:
ImproveresolutionVSAvoidspectral bandwidth control precision
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent implements feedback control by providing a controller that adjusts the spectral bandwidth tuning unit based on stored control values corresponding to desired spectral bandwidths. The controller monitors and regulates the spectral bandwidth parameter, enabling precise control and maintaining the narrow bandwidth required for high resolution while compensating for any drift or variations

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for precise control of the spectral bandwidth, reducing chromatic aberration and enhancing the resolution of semiconductor exposure devices by stabilizing the spectral bandwidth of the laser beam.

Implementation Method 1

a grating configured to function as one resonator mirror in an optical resonator

Methodology Applied
Scientific EffectDiffraction: Diffraction Grating

Data Source

PatentUS8675697B2Master oscillator system and laser apparatus
Publication Date: 2014.03.18 GIGAPHOTON INC
  • US8675697B2 patent drawing
  • US8675697B2 patent drawing
  • US8675697B2 patent drawing

AI summary

A master oscillator system may include a grating configured to function as one resonator mirror in an optical resonator, a spectral bandwidth tuning unit configured to tune the spectral bandwidth of a laser beam transmitted within the optical resonator, a storage unit configured to store a control value of the spectral bandwidth tuning unit corresponding to a desired spectral bandwidth and a controller configured to control the spectral bandwidth tuning unit based on the control value stored in the storage unit.