Master-Slave Battery Charger Architecture for Thermal Balancing

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Solution Overview

Problem

Existing battery charging systems for electronic devices lack efficient control mechanisms to manage charging currents across multiple chargers, leading to suboptimal charging performance and potential thermal issues, as they rely on external processors for independent control of each charger.

Innovation Solution

A master-slave charger system where a master charger communicates with a control module and independently controls slave chargers to adjust charging currents based on battery type, load sharing, and thermal balancing, enabling selective enablement, disablement, and adjustment of slave charger outputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple chargers operate independently controlled by an external processor, then each charger can be individually managed, but the system lacks efficient coordination leading to suboptimal charging performance and thermal issues

Engineering Contradiction:
ImproveIndependent control of each chargerVSAvoidCharging performance
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system divides the charging control function into a master charger that makes decisions and slave chargers that execute commands. This segmentation allows independent operation of each charger while coordinating through a hierarchical structure, resolving the contradiction between individual control and system-wide optimization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The master charger acts as an intermediary between the external processor and the slave chargers. It receives coordination signals and translates them into specific control commands for slave chargers, enabling efficient coordination without requiring direct communication between all components

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If multiple chargers operate independently controlled by an external processor, then each charger can be individually managed, but thermal management becomes problematic

Engineering Contradiction:
ImproveIndividual charger managementVSAvoidThermal management
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The master charger monitors the operational status and thermal conditions of slave chargers, using this feedback to dynamically adjust their output. This closed-loop control enables effective thermal management by reducing power to chargers that are generating excessive heat while maintaining optimal charging of the battery

Inventive Principle:
Principle #23Feedback

3Measurement precision

If the control module directly communicates with all chargers, then precise control is achieved, but system complexity increases

Engineering Contradiction:
ImproveControl precisionVSAvoidSystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control architecture is segmented into a master charger that handles complex decision-making and slave chargers that execute simplified commands. This reduces the communication burden on the control module while maintaining precise control over each charger's operation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The master charger serves as an intermediary layer between the control module and slave chargers, consolidating communication paths and reducing system complexity while preserving control precision through the master's coordinated management

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10396582B2Master slave charging architecture with communication between chargers
Publication Date: 2019.08.27 MAXIM INTEGRATED PROD INC
  • US10396582B2 patent drawing
  • US10396582B2 patent drawing
  • US10396582B2 patent drawing

AI summary

A battery charging system includes a master charger that receives a supply voltage, outputs a master charging current based on the supply voltage, and selectively outputs a slave charger control signal. At least one slave charger receives the slave charger control signal from the master charger, receives the supply voltage, and selectively outputs a slave charging current based on the slave charger control signal and the supply voltage.