Master-Slave Robot Control for Medical Workstation Alignment

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Solution Overview

Problem

Existing medical workstations with robots for medical devices and patient positioning lack efficient alignment mechanisms, leading to inconsistencies and increased effort in maintaining precise alignment between medical devices and patient beds during operations.

Innovation Solution

A medical workstation design featuring a master-slave control system between two robots, where one robot controls the medical device and another controls the patient bed, ensuring consistent alignment through coordinated movement and position feedback, allowing for flexible operation modes including fully automatic and manual control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If independent control devices are used for each robot, then operational flexibility is improved, but alignment precision between medical device and patient bed deteriorates

Engineering Contradiction:
Improveoperational flexibilityVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The control devices are coupled to form a master-slave system where the slave control device receives feedback from the master control device about the position and movement of the medical device robot, and automatically adjusts the patient bed robot's position to maintain precise alignment. This feedback mechanism enables both independent operation flexibility and synchronized alignment precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system is designed with multi-functionality to operate in different modes: fully automatic mode where the slave automatically follows the master, and manual mode where the slave can be independently controlled. This universal control architecture allows the system to adapt to different operational requirements while maintaining alignment precision through the coupled control devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If manual control is used for both robots, then operational flexibility is improved, but time consumption and collision risks increase

Engineering Contradiction:
Improveoperational flexibilityVSAvoidtime consumption
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The control system dynamically switches between different operational modes based on the situation. In fully automatic mode, the slave robot automatically follows the master robot's movements, eliminating manual coordination time and reducing collision risks. In manual mode, operators can directly control both robots when needed. This dynamic adaptability optimizes both time efficiency and operational flexibility.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If complex alignment mechanisms are implemented, then alignment precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The coupled control devices act as intermediaries between the two independently controlled robots. Rather than implementing complex mechanical alignment mechanisms between the robots themselves, the control system mediates their coordination through the master-slave relationship, simplifying the physical system while maintaining precise alignment through intelligent control.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If fully automatic control is used, then productivity is improved, but adaptability to different operation modes deteriorates

Engineering Contradiction:
Improveoperational efficiencyVSAvoidoperation mode flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The coupled control system is designed with universal functionality to support multiple operation modes: fully automatic mode for high productivity where the slave automatically follows the master, and manual mode for situations requiring direct operator control. The system can adapt between these modes as needed, maintaining both high productivity capability and operational flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2415417B1Medical workstation
Publication Date: 2017.04.05 KUKA DEUT GMBH
  • EP2415417B1 patent drawing
  • EP2415417B1 patent drawing
  • EP2415417B1 patent drawing

AI summary

The workstation has a patient support device (2) comprising a patient table (8) and a robot (31). A master control device (23) activates a slave control device (33) such that the slave control device moves into a robot arm (32) during motion of an attaching device (25) of another robot (21). The slave control device executes another motion for another attaching device (34) of the former robot. The patient table and an imaging medical apparatus (RE, RQ) i.e. X-ray device, are oriented relative to each other in a constant manner based on the latter motion of the slave control device.