Material drying and cooling integrated machine
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The discharge of damp hot waste gas with unpleasant odors from the feed drying process pollutes the atmospheric environment, necessitating an integrated solution for drying and cooling that avoids direct exhaust.
Innovation Solution
A material drying and cooling integrated machine comprising a heating module, drying module, dust removal filter module, temperature-lowering and dehumidifying module, and cooling module, which recycles damp hot air for reprocessing and integrates drying, cooling, and waste gas treatment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If separate drying and cooling processes are used, then drying and cooling functions are achieved, but waste gas is discharged to the atmosphere causing pollution
Solution Approach 1:
The patent combines the drying process and cooling process into a single integrated machine system. The drying module generates damp hot waste gas, which is then directly fed into the cooling module for treatment. This merging of previously separate processes eliminates the need for separate waste gas discharge systems and achieves zero discharge of waste gas to the atmosphere.
Solution Approach 2:
The integrated machine performs multiple functions within a single system: drying materials, cooling materials, and treating waste gas simultaneously. The drying module not only dries the material but also generates the damp hot waste gas that serves as the cooling medium for the cooling module, creating a multi-functional system that addresses both production needs and environmental protection.
2Ease of manufacture
If damp hot waste gas is directly exhausted, then the drying process is simple, but environmental pollution occurs
Solution Approach 1:
The patent converts the harmful damp hot waste gas from the drying process into a useful cooling medium. Instead of discharging the waste gas to the atmosphere, it is fed into the cooling module where it serves as the cooling air source. This transforms an environmental hazard into a functional resource, achieving both waste gas treatment and cooling function.
3Object-affected harmful factors
If waste gas is recycled and reprocessed, then environmental pollution is prevented, but energy consumption increases
Solution Approach 1:
The patent changes the parameters of the damp hot waste gas as it moves through different modules. The gas is heated in the drying module (temperature increase), then cooled in the cooling module (temperature decrease), and can be recycled back to the drying module. This parameter transformation allows the same gas to serve multiple functions in the process cycle.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The machine effectively recycles and reprocesses damp hot air, preventing environmental pollution by integrating drying and cooling processes, achieving zero discharge of waste gas and enhancing production efficiency.
Implementation Method 1
a heating module (1), wherein dry hot air generated in the heating module (1) can enter the drying module (2)
Implementation Method 2
a temperature-lowering and dehumidifying module (4), wherein the temperature-lowering and dehumidifying module (4) can conduct temperature lowering and dehumidification on air entering the interior thereof so as to form dry cold air
Implementation Method 3
the dry hot air can enter the drying module (2) to dry materials in the drying module (2)
Implementation Method 4
the dry cold air can enter the cooling module (5) to cool materials in the cooling module (5)
Implementation Method 5
a dust removal filter module (3), wherein the dust removal filter module (3) can conduct dust removal on air entering the interior thereof
Data Source
AI summary
A material drying and cooling integrated machine, comprising a heating module, a drying module, a dust removal filter module, a temperature-lowering and dehumidifying module, and a cooling module. Dry hot air generated in the heating module can enter the drying module to dry materials; the temperature-lowering and dehumidifying module can conduct temperature lowering and dehumidification on air entering the interior thereof so as to form dry cold air, and the dry cold air can enter the cooling module to cool materials in the cooling module; the dry hot air enters the drying module to dry the materials in the drying module, then damp hot air is formed, and part of the damp hot air can be heated by the heating module again; the other part of the damp hot air can sequentially pass through the dust removal filter module and the temperature-lowering and dehumidifying module, and dry cold air can be formed.