High-Frequency Matrix Converter With Center-Tapped Isolation

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Solution Overview

Problem

Existing high-frequency isolated matrix converters require bidirectional power devices, leading to increased on-state resistance, commutation failures, and complexity, which affects the reliability and efficiency of the system.

Innovation Solution

A generator system utilizing a high-frequency isolated matrix converter with a permanent magnet synchronous generator, center-tapped high-frequency transformer, and full-bridge converter, employing common power switches and a simplified commutation strategy to reduce on-resistance and eliminate the need for bidirectional devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If bidirectional power devices are used in high-frequency isolated matrix converters, then the converter can operate in both power directions, but the on-state resistance increases and efficiency decreases

Engineering Contradiction:
Improvebidirectional power capabilityVSAvoidconverter efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The bidirectional power device is segmented into two separate unidirectional power devices (MOSFETs or IGBTs) with anti-parallel diodes. Each device handles one power direction, eliminating the need for high on-state resistance bidirectional devices. The segmentation allows selection of optimal unidirectional devices for each direction, reducing overall conduction losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Two unidirectional power devices are combined to achieve bidirectional power capability. The devices are connected in parallel with anti-parallel diodes, creating a composite bidirectional switch that leverages the low on-state resistance of each unidirectional device in its respective conduction direction.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If bidirectional power devices are used, then bidirectional operation is achieved, but the system complexity and commutation failure risk increase

Engineering Contradiction:
Improvebidirectional power capabilityVSAvoidcommutation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The complex bidirectional device is segmented into simpler unidirectional devices with anti-parallel diodes. This segmentation simplifies the commutation control logic, as each unidirectional device has well-defined conduction characteristics and standard commutation procedures, reducing the risk of commutation failures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Standard unidirectional power devices with anti-parallel diodes are used instead of expensive, complex bidirectional devices. These standard devices have well-established commutation methods and lower failure rates, improving system reliability despite requiring multiple components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If common source or common drain connection is used for bidirectional devices, then bidirectional operation is achieved, but additional on-resistance is introduced

Engineering Contradiction:
Improvebidirectional power capabilityVSAvoidsystem efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The series connection that introduces additional on-resistance is avoided by segmenting the bidirectional function into parallel-connected unidirectional devices. Each device operates independently in its optimal conduction direction, eliminating the cumulative on-resistance of series connections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of connecting devices in series (common source/drain) to achieve bidirectionality, the invention inverts the connection approach by using parallel connection with anti-parallel diodes. This inversion allows current to flow through the low-resistance path of the appropriate device in each direction, minimizing total on-resistance.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures cost-effective and reliable operation by reducing on-resistance, minimizing commutation failures, and enhancing system reliability through the use of common power switches and a simplified commutation method.

Implementation Method 1

a permanent magnet synchronous generator, a high-frequency matrix converter

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the primary side of the center-tapped high-frequency transformer, and the secondary side of the center-tapped high-frequency transformer

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentUS12149181B2Generator system based on high-frequency isolated matrix converter and regulation method thereof
Publication Date: 2024.11.19 SOUTHEAST UNIV
  • US12149181B2 patent drawing
  • US12149181B2 patent drawing
  • US12149181B2 patent drawing

AI summary

A generator system includes a permanent magnet synchronous generator, a high-frequency matrix converter, a center-tapped high-frequency transformer and a full-bridge converter. An output port of the permanent magnet synchronous generator is connected to a three-phase input of the high-frequency matrix converter. Positive and negative output poles of the high-frequency matrix converter are connected to a primary side of the center-tapped high-frequency transformer, The primary side of the high-frequency transformer is connected to a center tap and then connected to the middle pole of the center-tapped high-frequency matrix converter, and the secondary side of the center-tapped high-frequency transformer is connected to the midpoint of the bridge arms of the full-bridge converter. A midpoint of the input bridge arm of the full-bridge converter is connected to the secondary side of the center-tapped high-frequency transformer, and an output side of the full-bridge converter is connected with a DC load.