Matrix Converter Control Unit for Switch Complexity Reduction

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Solution Overview

Problem

Matrix converters face complexity in controlling bidirectional switches for step-up and step-down operations, particularly due to current division states that complicate the control method and increase the number of switch controls required.

Innovation Solution

The matrix converter employs a control unit that generates highest and middle phase-to-phase voltages by controlling bidirectional switches, using a step-up/step-down switching unit and PWM-signal generating unit to simplify the control of bidirectional switches, reducing the number of controls needed and eliminating current division states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If bidirectional switches are controlled to connect reactors to capacitors for step-up operation, then load-side voltage becomes higher than AC-source-side voltage, but control complexity increases and number of switch controls required increases

Engineering Contradiction:
Improvevoltage levelVSAvoidcontrol complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent segments the control of bidirectional switches by categorizing them into three groups based on their connection states: switches connecting AC source phases to load phases, switches connecting reactors to capacitors, and switches connecting reactors to AC source phases. This segmentation allows independent control of each group, simplifying the overall control strategy for step-up operation while reducing the number of controls needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic control of bidirectional switches where the conduction state of each switch group is adjusted based on real-time voltage level requirements. During step-up operation, the control system dynamically switches between different conduction states to achieve the desired voltage transformation, enabling flexible voltage control while maintaining simplified switch management.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple bidirectional switches are controlled for step-up and step-down operations, then arbitrary voltage and frequency can be output to load, but number of switch controls required increases

Engineering Contradiction:
Improvevoltage and frequency controlVSAvoidease of switch control
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent divides bidirectional switch control into distinct segments or groups, where each group manages specific voltage transformation tasks. This segmentation enables independent optimization of each control group, maintaining ease of operation while achieving versatile voltage and frequency output to the load.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent makes the bidirectional switch control system universal by designing it to handle multiple operations (step-up, step-down, arbitrary voltage/frequency output) through a unified control framework. The same segmented control approach applies to all operations, reducing the complexity burden despite the system's versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Shape

If bidirectional switches are controlled to achieve step-up function, then load-side voltage exceeds AC-source-side voltage, but control method becomes complicated

Engineering Contradiction:
Improvevoltage magnitudeVSAvoidcontrol method complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

For step-up operation specifically, the patent segments the bidirectional switch control into three distinct groups with predefined control strategies. This segmentation transforms the complicated control method into a structured approach where each group's control logic is independent and manageable, achieving high load-side voltage while maintaining control simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by pre-defining the control states and conduction patterns for each switch group before executing step-up operation. The control system prepares the switch groups in specific states beforehand, which simplifies the actual step-up control execution and reduces the perceived complexity of the control method.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8885377B2Matrix converter
Publication Date: 2014.11.11 YASKAWA DENKI KK
  • US8885377B2 patent drawing
  • US8885377B2 patent drawing
  • US8885377B2 patent drawing

AI summary

A matrix converter according to an embodiment includes a control unit generates a highest phase-to-phase voltage among load side phase-to-phase voltages by controlling bidirectional switches that connect phases with respect to the highest phase-to-phase voltage and phases with respect to a highest phase-to-phase voltage among AC-source side phase-to-phase voltages. Moreover, the control unit generates a middle phase-to-phase voltage among the load side phase-to-phase voltages by controlling bidirectional switches that connect phases with respect to the middle phase-to-phase voltage and phases with respect to a middle phase-to-phase voltage among the AC-source side phase-to-phase voltages.