Matrix Converter Current Control With Feed Forward Phase Alignment

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Solution Overview

Problem

Traditional matrix converters operating in voltage control mode are limited to providing output voltages no greater than 86.6% of the input voltage without distortion due to the presence of input inductor-capacitor circuits, which restricts their ability to create short circuits between phases and risks damage to switching elements.

Innovation Solution

A matrix converter system operating in current control mode (CCM) that eliminates input inductor-capacitor circuits, utilizing internal inductances of a generator to generate reactive currents for charging output capacitors, allowing operation in a boost mode to achieve output voltages greater than the input voltage, and employs feed forward signals to adjust currents and minimize PWM controller saturation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a matrix converter operates in voltage control mode with sinusoidal PWM, then the control implementation is simpler, but the dynamic response is slower and distorted voltage waveforms occur during overmodulation

Engineering Contradiction:
Improvecontrol implementation simplicityVSAvoiddynamic response speed
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The patent changes the control parameter from voltage control mode to current control mode, and from sinusoidal PWM to space vector PWM. This parameter transformation enables both fast dynamic response and accurate control without the limitations of overmodulation, as the space vector modulation strategy optimizes the utilization of available voltage vectors to maintain waveform quality across all modulation levels.

Inventive Principle:
Principle #35Parameter changes

2Speed

If space vector PWM is used in current control mode, then fast dynamic response and accurate control are achieved, but distorted current waveforms occur during overmodulation

Engineering Contradiction:
Improvedynamic response speedVSAvoidcurrent waveform accuracy
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent implements a feedback mechanism where the actual output currents are measured and fed back to the controller. The controller compares the actual currents with the reference currents and adjusts the switching signals accordingly. This closed-loop feedback ensures that current waveform accuracy is maintained even during overmodulation conditions by continuously correcting deviations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic current control where the modulation strategy adapts in real-time based on the operating conditions. During overmodulation, the controller dynamically adjusts the switching patterns and modulation depth to maintain current waveform quality, transitioning smoothly between different control regions to prevent distortion while preserving fast dynamic response.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the angular position of the voltage output vector is not adjusted, then the control system is simpler, but the system cannot track the variable frequency reference signals accurately

Engineering Contradiction:
Improvecontrol system complexityVSAvoidfrequency tracking accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent calculates the required angular position adjustment of the voltage output vector in advance based on the reference frequency and the phase difference between input and output vectors. This preliminary calculation of the adjustment amount allows the system to proactively compensate for frequency variations, ensuring accurate tracking without adding complex real-time adjustment mechanisms.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3713068B1Matrix converter operating in current control mode using feed forward signals
Publication Date: 2026.04.15 HAMILTON SUNDSTRAND CORP
  • EP3713068B1 patent drawingFigure 1
  • EP3713068B1 patent drawingFigure 2A~2C
  • EP3713068B1 patent drawingFigure 3A~3B

AI summary

A matrix converter system (10) having a current control mode operation is provided. The system includes a matrix converter (22) having a switching matrix (S). The matrix converter is coupled at its low-voltage side to a generator (416) and at its output load side to a load (412). A controller (26) having a pulse width modulation (PWM) control circuit is configured to control the matrix converter via its switching matrix to increase energy within the internal inductances of the generator when the switching matrix causes a short circuit. A feed forward calculator (419) is configured to calculate a feed forward output phase angle. The feed forward output phase angle is an estimation of an angle between an output current vector and an output voltage vector that represent feedback signals of current and voltage output by the matrix converter. The angular position of the voltage output vector is adjusted as a function of the feed forward output phase angle to align angular position or phase angle of the voltage output vector that represents the voltage output with a selected angular position or phase angle.