Matrix Photodiode Laser Spot Detector Using Indium Ball Hybridization

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Solution Overview

Problem

Existing laser spot detectors face challenges with sensitivity and precision, particularly as the observed field size increases, leading to noise and reduced sensitivity, and current matrix technologies require complex electronics and large pixel sizes, limiting measurement precision.

Innovation Solution

A laser spot detector with a matrix of photodiodes hybridized on a readout circuit using flexible conducting balls, allowing the photodiodes to function as a single large photodiode for fast detection and precise location of laser spots with sub-pixel precision, utilizing a weighing technique to calculate the barycenter and optimizing integration time for reduced noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the observed field size increases, then the detection coverage improves, but the noise increases and sensitivity decreases

Engineering Contradiction:
Improveobserved field sizeVSAvoidsensitivity
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The device segments the observed field into multiple independent detection zones using a matrix of photodiodes, where each photodiode can independently detect laser spots. This segmentation allows the system to maintain high sensitivity in each small detection zone while covering a large overall field, resolving the contradiction between field size and sensitivity.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If matrix technologies are used to improve precision and sensitivity, then the measurement precision improves, but the device complexity and cost increase

Engineering Contradiction:
Improveposition measurement precisionVSAvoidelectronics complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention extracts and removes the complex electronics from each pixel, retaining only the simple photodiode detection elements in the matrix. The readout circuit processes signals from multiple photodiodes simultaneously, achieving high precision position measurement without requiring complex electronics at each pixel location, thus reducing overall device complexity and cost.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If intelligent pixels with inherent electronics are used, then the detection capability improves, but the pixel size increases beyond 50 μm, limiting measurement precision

Engineering Contradiction:
Improvedetection capabilityVSAvoidpixel size
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The invention moves the electronic processing functionality from the pixel dimension to the readout circuit dimension. The photodiodes in the matrix serve purely as detection elements with small sizes, while the readout circuit located elsewhere performs the complex signal processing and coordination functions, enabling small pixel sizes while maintaining high detection capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If continuous reading of pixels over long integration times is performed, then the laser pulse detection capability improves, but the noise increases and sensitivity decreases

Engineering Contradiction:
Improvelaser pulse detection capabilityVSAvoidsignal-to-noise ratio
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The readout circuit performs periodic sampling of the photodiode signals at optimized time intervals rather than continuous reading. This periodic action allows the system to detect laser pulses effectively while minimizing the integration time for each sample, thereby reducing noise accumulation and maintaining high sensitivity.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the signal-to-noise ratio, allows detection over larger fields with improved precision and reduced cost, and maintains high sensitivity without the need for complex electronics or large pixel sizes.

Implementation Method 1

a matrix of photodiodes produced on a single substrate, said photodiodes each comprising an individual electrode (12)

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS9964622B2Device for detecting laser spot with matrix deviometer having a readout circuit and a matrix of photodiodes
Publication Date: 2018.05.08 THALES SA
  • US9964622B2 patent drawing
  • US9964622B2 patent drawing
  • US9964622B2 patent drawing

AI summary

In the field of deviometers used for detecting and locating laser spots, and more precisely to a laser spot detector with matrix deviometer, a device comprises a readout circuit exhibiting a matrix of pixels, a matrix of photodiodes produced on a single substrate, said photodiodes each comprising an individual electrode, and a laser pulse detection device. The particular feature of the device resides in the fact that said matrix of photodiodes is hybridized on said readout circuit by way of balls made of flexible and conducting material, such as indium, placed in contact with the pixels of the readout circuit, so that said single substrate constitutes an electrode common to the set of photodiodes and that said individual electrodes are linked to said pixels by said balls.