Matrix Sensor for High-Resolution Occlusal Force Detection

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Solution Overview

Problem

Current methods for occlusion analysis, such as using red carbon sheets and resistance film sensors, are inadequate as they fail to accurately determine the order and strength of tooth occlusion, provide low resolution, and are costly, and struggle with multiple contact groups on tactile matrix sensors.

Innovation Solution

An occlusion measurement device comprising a pressure-sensitive film with X and Y electrodes, a differential amplifier, A/D converters, multiplexers, and a controller to detect relative potentials and integrate occlusal force data, along with an information processing device to generate moving image data for occlusion analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a resistance film sensor sheet is used for occlusion measurement, then occlusion information can be obtained, but the resolution is low and the cost is high

Engineering Contradiction:
Improveocclusion measurement precisionVSAvoidsensor sheet resolution
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The sensor sheet is divided into multiple independent sensing elements arranged in a matrix pattern. Each sensing element consists of a pair of electrodes (one on the upper surface, one on the lower surface) that can independently detect occlusal force at its location. This segmentation allows the system to achieve high resolution by combining signals from multiple discrete sensing points, rather than relying on a continuous resistance film with inherent resolution limitations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the traditional resistance film mechanism with an electromagnetic field-based detection system. Instead of measuring resistance changes in a continuous film, the system uses capacitive coupling between electrode pairs to detect force-induced changes in the dielectric properties of the咬合 material. This substitution enables higher resolution measurements while reducing manufacturing complexity and cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a tactile matrix sensor is used to detect pressure distribution, then contact areas can be found, but it cannot handle multiple contact groups on the matrix surface

Engineering Contradiction:
Improvepressure distribution detectionVSAvoidmultiple contact groups handling
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The matrix sensor is segmented into multiple independently addressable sensing elements, each capable of detecting contact independently. The control unit processes signals from each element separately, allowing the system to identify and distinguish multiple distinct contact groups simultaneously across the sensor surface, rather than treating the sensor as a single integrated unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements scanning and detection capabilities that exceed the minimum requirements by monitoring all electrode pairs systematically. The control unit scans through multiple electrode combinations and can identify contact groups even when they occupy only partial areas of the sensor, providing comprehensive coverage and the ability to handle complex multi-contact scenarios.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of manufacture

If red carbon sheet method is used for occlusion visualization, then occlusion areas can be recognized, but the order and strength of tooth occlusion cannot be determined

Engineering Contradiction:
Improveocclusion visualization simplicityVSAvoidocclusion order and strength information
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The patent replaces the passive visual marking method with an active electronic sensing system. Instead of relying on carbon transfer to indicate contact, the system uses electrode pairs to detect and quantify the mechanical force at each contact point. This substitution enables the system to capture not only the location but also the magnitude and temporal sequence of occlusal forces, preserving information that would be lost in visual methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary layer of dielectric material between the electrode pairs that mediates the detection process. This intermediary enables capacitive coupling and allows the system to measure force-induced changes in the electrical field, providing a quantitative measure of occlusal strength while maintaining the simplicity of a sheet-based system.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If the entire dentition occlusion state is to be grasped, then detailed analysis is possible, but troublesome work such as inserting a mirror is required

Engineering Contradiction:
Improveentire dentition occlusion analysisVSAvoidoperation complexity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The sensor sheet is designed as a universal tool that can capture occlusion data from the entire dentition in a single placement. The large-area matrix array of electrodes provides comprehensive coverage of the occlusal surfaces, eliminating the need for multiple separate measurements or the use of mirrors to access different regions. The system processes signals from all electrode pairs simultaneously, providing a complete view of occlusion across the entire dentition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sensor sheet performs self-positioning and self-measurement functions. Once placed in the patient's mouth, the sheet automatically detects occlusal forces at all contact points without requiring the operator to manually position individual sensors or use auxiliary tools like mirrors. The control unit automatically processes the signals from all electrodes, reducing the operator's workload to simple placement and data retrieval.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and accurate output of various types of information about occlusion analysis, improving resolution and reducing costs while effectively handling multiple contact points on the dentition.

Implementation Method 1

The sensor sheet includes a pressure-sensitive film, a plurality of X-electrodes formed on one surface of the pressure-sensitive film

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS10485642B2Occlusion measurement device and method for detecting occlusal force
Publication Date: 2019.11.26 MOTT CORP
  • US10485642B2 patent drawing
  • US10485642B2 patent drawing
  • US10485642B2 patent drawing

AI summary

An information processing device (104) performs integration processing for each intersection point for raw data outputted from an occlusal force detecting device having a sensor sheet (102) which uses an organic piezoelectric film (201), to create occlusal force data, wherein the raw data includes address information of each intersection point and data obtained based on a signal indicating a change in occlusion force.