Matrix Tape With Segmented Conductors For Crosstalk Reduction

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Solution Overview

Problem

Existing communication cables face challenges in meeting electrical specifications for cable-to-cable crosstalk, data signal attenuation, alien crosstalk resonance, electromagnetic compatibility, and coherent differential mode coupling, particularly in high-bandwidth applications like 10 Gb/s Ethernet U/UTP Cat 6a cables.

Innovation Solution

The use of a matrix tape with staggered conductive segments and gaps, spirally wrapped around unshielded twisted pair cables, provides enhanced attenuation of alien crosstalk and reduces capacitive and inductive coupling by creating a barrier that aligns gaps with conductive segments, thereby minimizing electromagnetic interference and improving signal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If air gaps or spacing between cables are used to meet performance requirements, then cable-to-cable crosstalk is reduced, but cable bundle density and space utilization deteriorate

Engineering Contradiction:
Improvecable-to-cable crosstalkVSAvoidspace utilization
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

A matrix tape is introduced as an intermediary component between adjacent cables. The matrix tape contains conductive segments arranged in a specific pattern that actively interfere with and cancel electromagnetic fields from neighboring cables, thereby reducing crosstalk without requiring physical separation space between cables

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical characteristics of the cable system are modified by adding the matrix tape with specific conductive segment patterns. This changes the electromagnetic field distribution and coupling parameters between cables, enabling crosstalk reduction through electromagnetic field manipulation rather than physical spacing

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a matrix tape is wrapped around wire pairs to attenuate crosstalk, then cable-to-cable crosstalk is reduced, but data signal attenuation increases

Engineering Contradiction:
Improvecable-to-cable crosstalkVSAvoiddata signal attenuation
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The matrix tape features conductive segments with specific local properties arranged in a patterned configuration. The segments are positioned and dimensioned to provide targeted electromagnetic shielding at specific locations where crosstalk occurs, while maintaining signal integrity through strategic placement that avoids excessive signal attenuation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The matrix tape combines conductive segments with an insulating substrate to create a composite structure. This composite material provides both the electromagnetic shielding necessary for crosstalk reduction and the electrical insulation needed to maintain signal quality, achieving both objectives simultaneously

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If conductive material is added to reduce electromagnetic interference, then electromagnetic compatibility is improved, but coherent differential mode coupling between cables increases

Engineering Contradiction:
Improveelectromagnetic compatibilityVSAvoidcoherent differential mode coupling
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The conductive shielding is divided into discrete segmented elements rather than continuous conductive material. This segmentation disrupts the formation of coherent differential mode coupling paths between cables while maintaining effective electromagnetic shielding through the distributed arrangement of conductive segments

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The matrix tape employs an asymmetric pattern of conductive segments with varying positions, orientations, and dimensions. This asymmetric configuration prevents symmetric coupling modes between adjacent cables, thereby reducing coherent differential mode coupling while maintaining electromagnetic compatibility

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces cable-to-cable crosstalk, internal near-end crosstalk, and electromagnetic compatibility issues, while maintaining or improving signal quality and bandwidth, thus enhancing the overall performance of high-speed communication cables.

Implementation Method 1

a matrix tape with staggered conductive segments and gaps, spirally wrapped around unshielded twisted pair cables, provides enhanced attenuation of alien crosstalk and reduces capacitive and inductive coupling by creating a barrier

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

reduces capacitive and inductive coupling by creating a barrier that aligns gaps with conductive segments

Methodology Applied
Scientific EffectCapacitive coupling reduction: Electrostatic Induction

Implementation Method 3

reduces capacitive and inductive coupling by creating a barrier that aligns gaps with conductive segments

Methodology Applied
Scientific EffectInductive coupling reduction: Electromagnetic Induction

Data Source

PatentEP2427887B1Communication cable with improved electrical characteristics
Publication Date: 2018.11.21 PANDUIT CORP
  • EP2427887B1 patent drawingFigure 1
  • EP2427887B1 patent drawingFigure 2
  • EP2427887B1 patent drawingFigure 3

AI summary

A communication cable is provided with a plurality of twisted pairs of conductors and a matrix tape having conductive segments separated by gaps. The dimensions of the conductive segments are selected to reduce the undesirable coupling of signals between adjacent cables. An insulating layer may be provided between the twisted pairs of conductors and the matrix tape. In some embodiments, the insulating layer is an embossed or perforated film. The use of an embossed or perforated film decreases the dielectric constant of the insulating layer.