Matrix Temperature Logging Tool for Wellbore Production Allocation

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Solution Overview

Problem

Current well logging tools face challenges in providing precise temperature measurements of produced fluids along the wellbore, particularly due to mechanical reliability issues with spinner type flow meters and the inability of distributed temperature sensing to accurately measure inflow temperatures, which affects the accuracy of production rate calculations.

Innovation Solution

A matrix temperature production logging tool with a core structure and extendible, pivotally mounted arms equipped with temperature sensors that can measure uphole, downhole, and inflow temperatures at multiple locations along the wellbore, allowing for precise temperature data collection and calculation of production rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If distributed temperature sensing (DTS) is used to measure temperature along the wellbore, then temperature measurement coverage is improved, but measurement precision of inflow temperature deteriorates due to spatial averaging over approximately 1 meter lengths

Engineering Contradiction:
Improvetemperature measurement coverageVSAvoidinflow temperature measurement precision
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent segments the temperature measurement function by deploying multiple discrete temperature sensors at different locations (inflow, uphole, downhole) rather than using a single continuous DTS measurement. This segmentation allows precise measurement of inflow temperature at specific points while maintaining overall temperature coverage along the wellbore.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by placing temperature sensors at specific critical locations (inflow, uphole, downhole) rather than uniform distribution. This ensures high measurement precision at these specific locations where temperature data is most critical for production calculations, while maintaining overall temperature monitoring coverage.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If spinner type flow meters with attached temperature sensors are used, then temperature measurement capability is improved, but reliability deteriorates due to mechanical wear of the impeller bearing

Engineering Contradiction:
Improvetemperature measurement capabilityVSAvoidmechanical reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent extracts the temperature sensing function from the mechanical spinner flow meter system. Temperature sensors are mounted separately on the logging tool body or on extendible arms, independent of the flow meter mechanism. This extraction eliminates the reliability issue of mechanical wear while maintaining temperature measurement capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical spinner flow meter system with a non-mechanical or minimally mechanical alternative for temperature measurement. By using stationary temperature sensors or sensors on extendible arms rather than sensors attached to a rotating impeller, the system eliminates mechanical wear while maintaining measurement functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If spinner flow meters are used to measure fluid velocity, then velocity measurement capability is improved, but logging time increases due to required calibration runs at various logging speeds

Engineering Contradiction:
Improvefluid velocity measurement capabilityVSAvoidlogging time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs calibration of the flow meter system in advance, before actual production logging. By completing calibration procedures during tool deployment or in a separate preliminary operation, the actual production logging can proceed without time-consuming calibration runs at various speeds, significantly reducing logging time while maintaining measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If multiple temperature sensors are deployed at different locations, then production allocation accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveproduction allocation accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple temperature sensors and measurement functions into an integrated logging tool system. The sensors for inflow, uphole, and downhole temperature measurements are integrated into a single deployable tool, along with flow metering capabilities and data processing systems. This merging reduces operational complexity compared to using separate tools for each measurement function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal logging tool that performs multiple functions: temperature measurement at multiple locations, fluid velocity measurement, and production rate calculation. This multi-functional tool eliminates the need for separate specialized tools for each measurement type, reducing device complexity from an operational perspective while maintaining high measurement precision through multiple sensors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tool provides accurate and reliable temperature measurements, enabling precise allocation of production rates to different sections of the wellbore, optimizing production and reducing intervention costs by improving reservoir management.

Implementation Method 1

At least one temperature sensor is attached to the arm, wherein the temperature sensor is located at a tip of the arm

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Data Source

PatentUS10941647B2Matrix temperature production logging tool and use
Publication Date: 2021.03.09 CONOCOPHILLIPS CO
  • US10941647B2 patent drawing
  • US10941647B2 patent drawing
  • US10941647B2 patent drawing

AI summary

A matrix production logging tool for measuring the temperature of produced fluids in a wellbore is described. Accurate production allocation to the pathways between the oil/gas well and the reservoir provides required data for the economic optimization of the techniques and procedures used to complete future wells and optimize the existing well. The low maintenance tool provides precise uphole, downhole and inflow temperature measurements of produced fluids within the wellbore. These are obtained at a plurality of locations along the oil/gas well as the tool is withdrawn, thus providing a matrix of temperature measures along the length of the well. From the temperature traces, inflow as well as up and downhole temperature, can be determined, and mass contribution at each inlet determined. With this method, a production profile along the entire well can be determined as used in further well optimization efforts.