Matrix Track Turnout Layout for Reconfigurable Production Loops

Solution Overview

Problem

Existing production lines lack flexibility and generality, requiring redesign when processing or assembly processes change, limiting their ability to handle different products and operations.

Innovation Solution

A matrix track system with interconnected track nodes, guide rails, and turnout mechanisms allows for the formation of multiple loops, enabling flexible reconfiguration and simultaneous processing of various products by switching between straight and arc guide rails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional straight conveying line production line is used, then the processing or assembly process is simple and straightforward, but the production line lacks flexibility and cannot be adjusted when processing requirements change

Engineering Contradiction:

Improveflexibility of production lineVSAvoidcomplexity of track system

Core Design Contradiction:

Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The production line is divided into multiple independent track modules, each capable of being configured independently. These modular track segments can be assembled and reconfigured to create different production line layouts, enabling flexibility without requiring complete system redesign when processing requirements change.

Inventive Principle:

Principle #1Segmentation

Solution Approach 2:

The track system incorporates switchable and adjustable track components that can dynamically change their configuration. This allows the production line to be reconfigured in real-time to accommodate different processing requirements, product types, or operational needs, transforming a static system into a dynamic one.

Inventive Principle:

Principle #15Dynamics

Solution Approach 3:

The track modules are designed with universal interfaces and standardized connection mechanisms that allow the same basic components to serve multiple functions. A single track module can be used in different positions and configurations for various product types, reducing the need for specialized components for each specific application.

Inventive Principle:

Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the production line is redesigned to handle different products, then the processing capability is improved, but the time and cost for redesign increases

Engineering Contradiction:

Improvecapability to process different productsVSAvoidtime for production line adjustment

Core Design Contradiction:

Adaptability or versatilityVSLoss of time

Solution Approach 1:

Multiple track configurations and modules are pre-designed and pre-assembled before being deployed. When a change in processing requirements occurs, pre-configured modules can be quickly swapped or repositioned, eliminating the need for time-consuming on-site redesign and assembly work.

Inventive Principle:

Principle #10Preliminary action

Solution Approach 2:

The track system incorporates switchable and adjustable track components that can dynamically change their configuration. This allows the production line to be reconfigured in real-time to accommodate different processing requirements, product types, or operational needs, transforming a static system into a dynamic one.

Inventive Principle:

Principle #15Dynamics

3Reliability

If processing devices are fixed at specific locations on the conveying line, then the processing operation is stable and reliable, but the production line cannot be reconfigured for different operations

Engineering Contradiction:

Improvestability of processing operationVSAvoidreconfigurability of production line

Core Design Contradiction:

ReliabilityVSAdaptability or versatility

Solution Approach 1:

The production line is divided into multiple independent track modules, each capable of being configured independently. These modular track segments can be assembled and reconfigured to create different production line layouts, enabling flexibility without requiring complete system redesign when processing requirements change.

Inventive Principle:

Principle #1Segmentation

Solution Approach 2:

Different sections of the track system can have different local characteristics and configurations optimized for specific processing operations. Each track module can be independently adjusted or replaced to match the specific requirements of the processing device it serves, while maintaining overall system reliability.

Inventive Principle:

Principle #3Local quality

Data Source

PatentUS11618483B2Matrix track structure and system, production line with associated loops and production method using the production line

Publication Date: 2023.04.04 DOFSIM TECH CO LTD

AI summary

Disclosed are a matrix track system, a production line with associated loops and a production method using the production line. The matrix track system includes a plurality of track nodes which are arranged in a matrix and a plurality of fixed guide rails connecting the track nodes. The fixed guide rails include a plurality of longitudinal guide rails and a plurality of transverse guide rails. Each of the track nodes includes a turnout mechanism which includes a straight guide rail, an arc guide rail and a switch component for the switching of the straight guide rail and the arc guide rail.