Matte Golf Ball Coating Resolves Light Reflection and UV Yellowing

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Solution Overview

Problem

Golf balls with glossy coatings reflect light, hindering player concentration and causing yellowing over time, which affects performance and aesthetic appearance.

Innovation Solution

A matte coating composition for golf balls using a synthetic fatty acid resin derived from dehydrated castor oil, combined with a UV stabilizer, storage stabilizer, and silica, along with a hexamethylene diisocyanate resin as a curing agent, to reduce gloss and prevent yellowing without compromising physical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a glossy coating is applied to the golf ball surface, then the driving distance is improved, but light reflection occurs which hinders player concentration and causes yellowing over time

Engineering Contradiction:
Improvedriving distanceVSAvoidlight reflection and yellowing
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies a matte coating with specific light absorption characteristics instead of a glossy coating. The coating composition includes pigments and fillers that absorb rather than reflect light, changing the surface optical properties from high reflectivity to low reflectivity, thereby eliminating the harmful light reflection effect while maintaining driving distance performance

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent uses a composite coating composition containing multiple components including polymers, pigments, fillers, and additives. This composite material provides both the matte appearance to reduce light reflection and the necessary durability to prevent yellowing, while simultaneously maintaining the driving distance characteristics of the golf ball

Inventive Principle:
Principle #40Composite materials

2Reliability

If a glossy coating is used to maintain driving distance, then the ball performance is preserved, but the surface yellowing occurs upon UV exposure over time

Engineering Contradiction:
Improvedriving distance performanceVSAvoidaesthetic appearance duration
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent converts the potential harm of UV exposure by incorporating UV absorbers and hindered amine light stabilizers into the coating composition. These additives absorb UV radiation and prevent it from degrading the polymer matrix, thereby converting the harmful UV effect into a protectible parameter and preventing yellowing while maintaining long-term aesthetic appearance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces UV stabilizers and antioxidants as intermediary substances between the UV radiation and the coating matrix. These intermediaries absorb or neutralize the harmful UV energy before it can cause yellowing, acting as a protective barrier that maintains both performance and aesthetic appearance over extended periods

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If a matte coating is applied to reduce gloss, then visibility is improved for precise hitting, but the coating composition complexity increases

Engineering Contradiction:
Improvesurface visibilityVSAvoidcoating composition complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent achieves the matte appearance by controlling the particle size, shape, and concentration of fillers and pigments in the coating composition. By adjusting these parameters within specific ranges, the coating provides optimal light scattering properties for improved visibility while maintaining a manageable composition complexity that allows for practical manufacturing

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The matte coating composition provides a uniform, fine matte appearance, enhances visibility for precise hitting, and prevents surface yellowing due to UV exposure, while maintaining the golf ball's performance and appearance.

Implementation Method 1

a UV stabilizer... prevents surface yellowing caused by exposure to ultraviolet rays

Methodology Applied
Scientific EffectUV absorption: Absorption (EM radiation)

Implementation Method 2

silica... provides a uniform, fine matte appearance

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

The curing agent includes a hexamethylene diisocyanate resin

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS11186745B2Coating composition for golf balls
Publication Date: 2021.11.30 NEXEN CORPORATION
  • US11186745B2 patent drawing
  • US11186745B2 patent drawing
  • US11186745B2 patent drawing

AI summary

The present invention relates to a coating composition for covering golf balls. More particularly, the present invention relates to a matte coating composition mixed with a synthetic fatty acid resin derived from dehydrated castor oil. According to the present invention, a golf ball having a matte surface can realize a uniform and fine matte appearance and ensure a field of vision to enable high-precision hitting, faithfully express desired marks of various colors, characters and patterns applied thereto, and prevent surface yellowing caused by exposure to ultraviolet rays over a long period of time.