Mattress Bladder and Flap System for Dynamic Pressure Distribution

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Solution Overview

Problem

Existing patient support apparatuses lack the ability to dynamically adjust pressure distribution for enhanced comfort and therapeutic benefits, such as improved blood circulation and cell re-oxygenation, while maintaining a comfortable support surface.

Innovation Solution

A hybrid mattress system with bladders and flaps that can be adjusted between deployed and non-deployed states, utilizing a manifold and pump system to control fluid flow, allowing for dynamic pressure changes and surface shape modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional mattress structure is used, then the support surface remains stable and simple, but the ability to dynamically adjust pressure distribution is lost

Engineering Contradiction:
Improvedynamic pressure adjustment capabilityVSAvoidmattress structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mattress is divided into multiple independent zones with individual bladders and flaps that can be controlled separately. Each zone can be adjusted independently to create different pressure distribution patterns, enabling dynamic adaptation to patient needs while maintaining overall structural organization through modular segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mattress transitions from a static support surface to a dynamic system where bladders can be inflated and deflated in real-time, and flaps can rotate between positions. This dynamic capability allows the mattress to actively respond to patient conditions and adjust pressure distribution throughout the support surface.

Inventive Principle:
Principle #15Dynamics

2Reliability

If bladders are added to provide pressure adjustment, then therapeutic benefits are improved, but the mattress structure becomes more complex

Engineering Contradiction:
Improvetherapeutic effectivenessVSAvoidinternal structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bladders are nested within grooves formed in the mattress support surface. This nesting arrangement integrates the pressure adjustment mechanism into the existing mattress structure, reducing overall complexity by eliminating separate housing structures while maintaining the therapeutic functionality of the bladders.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The bladders serve multiple functions: they provide pressure adjustment for therapeutic benefits, maintain support surface integrity, and work in conjunction with the flap mechanism. This multi-functionality reduces the need for additional separate components, thereby managing complexity while enhancing therapeutic effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If flaps are added to rotate and create pressure discharge, then blood circulation is improved, but the device complexity increases

Engineering Contradiction:
Improvepressure-related harm reductionVSAvoidmechanism complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The flaps act as intermediary elements between the bladder pressure changes and the patient's body. When bladders inflate or deflate, the flaps rotate in response and mediate the pressure discharge to the patient's surface, creating a mechanical linkage that translates internal pressure changes into external therapeutic effects without requiring direct complex control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The flaps are designed to rotate automatically in response to pressure differential changes within the bladders. This self-service mechanism eliminates the need for separate actuators or complex control systems for each flap, as the pressure changes themselves drive the flap rotation, thereby reducing overall device complexity while achieving pressure discharge.

Inventive Principle:
Principle #25Self-service

4Manufacturing precision

If multiple bladders are used for localized pressure control, then pressure distribution precision is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvepressure distribution precisionVSAvoidmattress manufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The mattress is divided into multiple independent zones with individual bladders that can be manufactured and assembled as modular units. This segmentation allows for standardized manufacturing of each zone while maintaining the ability to achieve precise pressure distribution through the combination of multiple zones, balancing manufacturing ease with pressure control precision.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides localized pressure discharge for enhanced blood circulation and cell re-oxygenation, offering both comfort and therapeutic benefits through adjustable pressure distribution patterns.

Implementation Method 1

The pump is configured to evacuate fluid from the first bladder when the manifold is in a first operating state and configured to evacuate fluid from the second bladder when the manifold is in a second operating state to influence a shape of the support surface of the mattress

Methodology Applied
Scientific EffectFluid evacuation: Pump

Implementation Method 2

A manifold is in fluid communication with each bladder. The manifold is configured to direct fluid into each bladder to adjust the bladders between the deployed state and the non-deployed state

Methodology Applied
Scientific EffectFluid direction: Hydraulic Press

Implementation Method 3

The manifold is configured to direct fluid into each bladder to adjust the bladders between the deployed state and the non-deployed state, and consequently move the flaps between a raised position and a lowered position, respectively

Methodology Applied
Scientific EffectPressure-driven displacement: Pressure Gradient

Data Source

PatentUS12485050B2Mattress system
Publication Date: 2025.12.02 HILL ROM SERVICES INC
  • US12485050B2 patent drawing
  • US12485050B2 patent drawing
  • US12485050B2 patent drawing

AI summary

A patient support apparatus includes a mattress that defines a plurality of grooves. A bladder is disposed within each groove. Each bladder is operable between a deployed state and a non-deployed state. A flap is disposed adjacent to each groove. Each flap includes a broad contact surface and a narrow contact surface. A manifold is in fluid communication with each bladder. The manifold is configured to direct fluid into each bladder to adjust the bladders between the deployed state and the non-deployed state, and consequently move the flaps between a raised position and a lowered position, respectively.