Mattress Humidity Control Using Integrated Drying Module and Sensing

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Solution Overview

Problem

Conventional mattresses, particularly spring mattresses, lack adjustability in firmness and suffer from vibration transmission and humidity issues, leading to discomfort and potential mold growth due to inadequate moisture control.

Innovation Solution

A bed system featuring a mattress with adjustable firmness through height-adjustable inner springs and a built-in drying module that uses a fan system to dry the mattress, maintaining a comfortable humidity level and preventing mold growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional spring mattress is used, then the mattress provides basic cushioning support, but the firmness cannot be adjusted and vibrations are transmitted between springs causing discomfort

Engineering Contradiction:
Improvefirmness adjustabilityVSAvoidmattress structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mattress is divided into multiple independent spring modules, each capable of independent adjustment. This segmentation allows each module to be adjusted individually for firmness while preventing vibration transmission between modules, resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spring modules are designed with adjustable height mechanisms that allow dynamic modification of firmness. Users can adjust the height of each spring module to change the firmness level, transforming a static mattress into a dynamically adjustable system that adapts to different users' needs.

Inventive Principle:
Principle #15Dynamics

2Duration of action of stationary object

If the mattress is used in humid conditions, then the mattress provides continuous support, but moisture accumulates causing discomfort and mold growth

Engineering Contradiction:
Improvecontinuous supportVSAvoidhumidity and mold
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

A drying module is integrated into the mattress system that proactively removes moisture before mold can grow. The drying module includes air circulation components that continuously or periodically dry the mattress surface, preventing the accumulation of harmful moisture levels.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The drying module acts as an intermediary system between the mattress and the humid environment. It introduces dry air circulation that mediates the interaction between the mattress and ambient humidity, protecting the mattress from moisture damage while maintaining continuous support functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple users share the same mattress, then the mattress serves multiple people, but different users have different firmness preferences that cannot be accommodated

Engineering Contradiction:
Improvemulti-user compatibilityVSAvoidfirmness customization
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The mattress is segmented into multiple independently adjustable spring modules that correspond to different body regions. Each user can adjust the firmness of modules in their preferred sleeping position, allowing multiple users with different preferences to share the same mattress while each having personalized firmness control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the mattress can have different firmness settings, allowing each user to customize the local quality of support in their preferred areas. This enables multi-user compatibility while maintaining ease of operation through localized adjustment capabilities.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for customizable firmness and effective moisture control, enhancing sleep comfort by reducing vibrations and preventing mold, ensuring a dry and pleasant sleeping surface.

Implementation Method 1

A dryer or drying module may supply dry air into the mattress set

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a blowing device may be mounted below the set support. The blowing device may include a blowing fan, a suction duct connected to a suction port of the blower fan and suctioning ambient air through suction ports formed at both ends, and a supply duct connected to the discharge port of the blowing fan to supply suctioned ambient air to the mattress set

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP3892159B1Method of controlling mattress humidity
Publication Date: 2023.06.21 LG ELECTRONICS INC
  • EP3892159B1 patent drawingFigure 1
  • EP3892159B1 patent drawingFigure 2
  • EP3892159B1 patent drawingFigure 3

AI summary

A bed includes a mattress set on which a user's body is placed, an adjustable bedframe to adjust a position or orientation of the mattress set for various sitting and sleeping positions, and a dryer to dry the mattress set. The dryer includes a fan, a filter, and a heater to discharge filtered hot air toward the dryer to reduce mildew and mites. A humidity sensing sheet may be provided to sense a humidity level at different regions or areas of the bed, and the dryer may be controlled to supply hot air to regions of the bed having a higher humidity level than a predetermined humidity level or humidity range.