Mayenite Electrode for Low-Energy CO2 Electrolysis

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Solution Overview

Problem

Existing methods for carbon dioxide electrolysis using molten salt or defect transfer type oxide ion conductors face challenges such as unsuitability for industrial applications due to high temperature containment issues and irreversible blackening caused by excessive oxide ion current, leading to reduced mechanical strength.

Innovation Solution

The use of a mayenite-type compound with a representative composition of 12CaO·7Al2O3 as an electrode in an electrolytic cell, which can conduct oxide ions and maintain mechanical strength even under excessive oxide ion current, facilitating the electrolysis of carbon dioxide into carbon monoxide and oxygen with reduced activation energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If molten salt is used as an electrolyte for carbon dioxide electrolysis, then the electrolysis reaction can proceed, but it becomes unsuitable for industrial applications due to high temperature containment issues

Engineering Contradiction:
Improveelectrolysis reaction efficiencyVSAvoidindustrial application suitability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The invention changes the physical state of the electrolyte from liquid (molten salt) to solid (oxide ion conductor), which fundamentally alters the operating temperature requirements and eliminates containment issues while maintaining electrolysis functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a solid oxide ion conductor electrolyte that avoids the need for complex high-temperature containment systems required by molten salt, effectively replacing a problematic system with a simpler, more reliable alternative

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Use of energy by moving object

If defect transfer type oxide ion conductor is used as an electrolyte, then carbon dioxide electrolysis can be performed, but irreversible blackening occurs when excessive oxide ion current is applied, reducing mechanical strength

Engineering Contradiction:
Improvecarbon dioxide electrolysisVSAvoidmechanical strength
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The invention uses a composite cathode structure consisting of a mayenite-type compound (which can take up oxide ions) combined with a metal or conductive material. This composite structure allows the mayenite component to buffer excessive oxide ion current through oxide ion storage, preventing the blackening and mechanical strength degradation that would occur in simple defect transfer type oxide ion conductors

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The mayenite-type compound in the cathode acts as a buffer or cushion for excessive oxide ion current. By having the capacity to take up and store oxide ions, it prevents sudden excessive currents from damaging the electrolyte, thereby cushioning the system against conditions that would cause irreversible blackening and strength loss

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient electrolysis of carbon dioxide into carbon monoxide and oxygen with lower activation energy compared to conventional methods, while maintaining mechanical strength and avoiding irreversible blackening, making it suitable for industrial applications.

Implementation Method 1

a solid electrolyte having oxide ion conductivity

Methodology Applied
Scientific EffectOxide ion conduction: Conduction (electrical)

Implementation Method 2

carbon dioxide can be easily electrolyzed into carbon monoxide and oxygen with an activation energy lower than that of a conventional method by using a mayenite type compound as an electrode

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS11946151B2Electrolytic cell and electrolytic device
Publication Date: 2024.04.02 THE JAPAN SCI & TECH AGENCY
  • US11946151B2 patent drawing
  • US11946151B2 patent drawing
  • US11946151B2 patent drawing

AI summary

An electrolytic cell capable of simply electrolyzing carbon dioxide into carbon monoxide and oxygen with low activation energy, and an electrolytic device. The carbon dioxide electrolytic cell includes a cathode, an anode, and a solid electrolyte having oxide ion conductivity. The cathode is the following (A) or (B); (A) a metal and a first mayenite-type compound are included therein or (B) a metal and a second mayenite-type compound are included therein, said second mayenite type compound including a mayenite type compound having electron conductivity.