MBC Transistor Channel Blocking for Tunable Drive Current

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Solution Overview

Problem

Existing methods for forming multi-bridge-channel (MBC) transistors are not satisfactory in all aspects, particularly in modulating effective resistance, capacitance, and drive current, which are crucial for advanced semiconductor devices.

Innovation Solution

A method involving the formation of blocking features after inner spacer features to selectively shut off channel members, modulating the effective resistance, capacitance, or drive current of MBC transistors, by using a blocking feature formation process that electrically isolates specific channel members, allowing for the creation of transistors with similar dimensions but different effective channel widths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing methods for forming MBC transistors are used, then the basic transistor structure is formed, but the effective resistance, capacitance, and drive current cannot be adequately modulated

Engineering Contradiction:
Improvemodulation of effective resistance, capacitance, and drive currentVSAvoidfabrication process complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent segments the channel region into multiple independent channel members (first channel member, second channel member, third channel member) that can be selectively activated or deactivated. By forming blocking features between these segmented channel members, the invention enables independent control of each channel's electrical properties, allowing modulation of effective resistance, capacitance, and drive current while maintaining a systematic fabrication approach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by forming blocking features (such as dielectric layers or doped regions) at specific locations between channel members. These localized structures selectively isolate certain channel members from source/drain regions while leaving others connected, thereby creating transistors with tailored electrical characteristics in different regions of the same device structure.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If blocking features are formed to electrically isolate specific channel members, then transistors with different effective channel widths can be created, but the fabrication process complexity increases

Engineering Contradiction:
Improvecreation of transistors with different effective channel widthsVSAvoidfabrication process steps
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs preliminary action by forming blocking features before completing the source/drain region formation. This sequencing allows the blocking structures to be established as part of the channel definition process, and subsequent source/drain formation automatically respects these pre-established boundaries, reducing the need for additional isolation steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The blocking features serve multiple functions: they electrically isolate channel members, define effective channel widths, and act as part of the overall transistor structure during subsequent processing steps. This multi-functionality reduces the need for separate structures dedicated to each function, thereby managing fabrication complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If multiple channel members are wrapped around by a gate structure to increase effective channel width, then drive current performance improves, but the ability to modulate effective resistance and capacitance is limited

Engineering Contradiction:
Improvedrive current performanceVSAvoidmodulation of effective resistance and capacitance
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The patent segments the multi-channel structure into independently controllable units by introducing blocking features between channel members. Each channel member remains wrapped by the gate structure for high drive current, but the blocking features allow selective electrical isolation, enabling modulation of effective resistance and capacitance by controlling which channel members are active.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic control by enabling the electrical state of channel members to be changed. Through the blocking features, channel members can be selectively connected or isolated from source/drain regions, allowing the transistor to dynamically adjust its effective resistance, capacitance, and drive current characteristics based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240387746A1Method of forming transistors of different configurations
Publication Date: 2024.11.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240387746A1 patent drawing
  • US20240387746A1 patent drawing
  • US20240387746A1 patent drawing

AI summary

The present disclosure provides semiconductor devices and methods of forming the same. A semiconductor device of the present disclosure includes a first source/drain feature and a second source/drain feature over a substrate, a plurality of channel members extending between the first source/drain feature and the second source/drain feature, a gate structure wrapping around each of the plurality of channel members, and at least one blocking feature. At least one of the plurality of channel members is isolated from the first source/drain feature and the second source/drain feature by the at least one blocking feature.