Cloud-Based Motor Control Center Configuration Tool
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
There is a need for improved tools to facilitate the design and configuration of motor control centers (MCCs) that enhance system design, component selection, customization, and cost estimation, particularly in industrial settings where different types and ratings of motors require tailored solutions.
Innovation Solution
A cloud/server-based MCC configuration system that includes a configuration/design tool with interface screens for operators to select configuration options, utilizing design libraries and processors to generate a design file, and a monitoring/analysis system for data processing and validation, allowing for streamlined customization and cost estimation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If MCCs are engineered and assembled for specific applications with custom configurations, then the system meets specific industrial requirements and load needs, but the design and configuration process becomes complex and time-consuming
Solution Approach 1:
The system performs preliminary actions by pre-configuring MCC designs with default custom modifications selected by operators during the design phase. The configuration tool stores these pre-selected modifications in design libraries, allowing rapid deployment without repeating complex configuration decisions for each new MCC installation.
Solution Approach 2:
The system changes parameters by allowing operators to select and modify configuration parameters through the configuration tool. The tool stores these parameter selections (configuration options and custom modifications) in electronic files, enabling efficient adjustment and documentation of MCC specifications without manual reconfiguration.
2Manufacturing precision
If detailed configuration options are selected for each MCC component, then manufacturing precision and cost estimation improve, but the time and effort required for initial design increases
Solution Approach 1:
The configuration tool performs preliminary actions by pre-selecting custom modifications and storing them in design libraries. This allows the system to rapidly generate accurate cost estimates and manufacturing specifications without requiring extensive manual analysis during the initial design phase.
Solution Approach 2:
The system implements feedback by using the configuration tool to collect operator selections and generate electronic files that contain configuration options and cost information. This feedback loop allows operators to review and adjust parameters while receiving real-time information about manufacturing costs and specifications.
Data Source
AI summary
Motor control centers are designed and configured by a series of interface screens that are served to a configuration computer. The system configuration may be based on a default configuration, and customization is made based upon user selection or input of data via the interface screens. The particular screens presented and the type and detail of data presented may be adapted so that more or less is available based upon a security access model. The system may be fully integrated with various other systems, such as enterprise resource planning tools. The system may be online, such that the interface, data, offerings, options and so forth may be easily adapted and updated, and design and configuration may be made by different parties at different locations with a minimum of specialized configuration computer programming.