Silicon MCZ Wafer Oxidation and Pt Doping for Defect Control

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Solution Overview

Problem

Semiconductor devices manufactured using silicon MCZ wafers often suffer from crystal defects like COPs and slip lines, leading to enhanced leakage currents and weakened gate dielectrics, which are not effectively addressed by current manufacturing methods.

Innovation Solution

A method involving an oxidation process at specific high temperatures followed by the introduction of platinum into the silicon MCZ semiconductor body to dissolve COPs and manage slip lines, while forming a drift region with controlled oxygen concentration and platinum distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional manufacturing methods are used on silicon MCZ wafers, then production cost is reduced and wafer size is increased, but crystal defects such as COPs and slip lines are formed leading to enhanced leakage current and weakened gate dielectrics

Engineering Contradiction:
Improvewafer sizeVSAvoidleakage current
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by performing a specific oxidation treatment at 1120-1220°C before device fabrication to dissolve COPs and reduce slip lines in the silicon MCZ wafer. This pre-treatment eliminates crystal defects that would otherwise cause leakage currents and gate dielectric weaknesses, enabling reliable manufacturing on large-diameter MCZ wafers

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the oxidation temperature parameter to a specific range (1120-1220°C) to achieve optimal dissolution of COPs while maintaining wafer integrity. This parameter optimization resolves the contradiction by enabling defect removal without compromising the benefits of using large-diameter MCZ wafers

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional manufacturing methods are used on silicon MCZ wafers, then production cost is reduced, but gate dielectric strength is weakened due to crystal defects

Engineering Contradiction:
Improveproduction costVSAvoidgate dielectric strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The oxidation treatment at 1120-1220°C is performed as a preliminary step to strengthen gate dielectric attachment by removing COPs and reducing slip lines. This pre-treatment ensures strong gate dielectric formation while maintaining the cost advantages of using silicon MCZ wafers

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the potentially harmful high-temperature oxidation process into a beneficial treatment by carefully controlling the temperature range (1120-1220°C) to dissolve COPs and reduce slip lines. This transforms what could be a defect-forming process into a defect-eliminating treatment that strengthens gate dielectric attachment

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces COPs and slip lines, improving switching characteristics and minimizing leakage currents in semiconductor devices, enhancing their performance and reliability.

Implementation Method 1

processing the silicon MCZ semiconductor body by an oxidation process at temperatures exceeding 1120° C. and below 1220° C.

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

processing the silicon MCZ semiconductor body by an oxidation process at temperatures exceeding 1120° C. and below 1220° C.

Methodology Applied
Scientific EffectThermal processing: Heating

Implementation Method 3

introducing platinum into the silicon MCZ semiconductor body

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20250105022A1Method of manufacturing semiconductor devices and vertical power semiconductor device
Publication Date: 2025.03.27 INFINEON TECHNOLOGIES AG
  • US20250105022A1 patent drawing
  • US20250105022A1 patent drawing
  • US20250105022A1 patent drawing

AI summary

A method of manufacturing semiconductor devices in a silicon MCZ (magnetic Czochralski) semiconductor body is proposed. The method includes processing the silicon MCZ semiconductor body by an oxidation process at temperatures exceeding 1150° C. and below 1220° C. Thereafter, platinum (Pt) is introduced into the silicon MCZ semiconductor body.